Cooper Tire & Rubber Co. 10-K
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
FORM 10-K
For Annual and Transition Reports Pursuant to Sections 13 or 15(d) of the
Securities Exchange Act of 1934
(Mark One)
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Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of
1934 |
for the fiscal year ended December 31, 2006
or
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange
Act of 1934 |
for the transition period from ___to___
Commission File Number 001-04329
COOPER TIRE & RUBBER COMPANY
(Exact name of registrant as specified in its charter)
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DELAWARE
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34-4297750 |
(State of incorporation)
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(I.R.S. employer |
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identification no.) |
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701 Lima Avenue, Findlay, Ohio
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45840 |
(Address of principal executive offices)
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(Zip Code) |
Registrants telephone number, including area code: (419) 423-1321
Securities registered pursuant to Section 12(b) of the Act:
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(Title of each class)
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(Name of each exchange on which registered) |
Common Stock, $1 par value per share
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New York Stock Exchange |
Rights to Purchase Series A Preferred Stock
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as
defined in Rule 405 of the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports
pursuant to Section 13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period that the registrant was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405
of Regulation S-K is not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information statements incorporated
by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an
accelerated filer, or a non-accelerated filer. See definition of accelerated
filer and large accelerated filer in Rule 12b-2 of the Exchange Act. (Check one):
þ Large accelerated filer o Accelerated filer o Non-accelerated filer
Indicate by check mark whether the registrant is a shell company (as defined
in Rule 12b-2 of the Exchange Act). Yes o No þ
The aggregate market value of the voting common stock held by non-affiliates of the
registrant at June 30, 2006 was $659,584,218.
The number of shares outstanding of the registrants common stock as of January 31,
2007 was 61,396,135.
DOCUMENTS INCORPORATED BY REFERENCE
Certain information from the registrants definitive proxy statement for its 2007 Annual Meeting of
Stockholders is hereby incorporated by reference into Part III, Items 10 14, of this
report.
TABLE OF CONTENTS
COOPER TIRE & RUBBER COMPANY FORM 10-K
FOR THE FISCAL YEAR ENDED DECEMBER 31, 2006
PART I
Item 1. BUSINESS
Cooper Tire & Rubber Company (Cooper or the Company) is a leading manufacturer of replacement
tires. It is the fourth largest tire manufacturer in North America and, according to a recognized
trade source, is the ninth largest tire company in the world based on sales. Cooper focuses on the
manufacture and sale of passenger and light truck replacement tires. It also manufactures radial
medium and bias light truck tires and materials and equipment for the truck tire retread industry.
The Company also manufactures and sells motorcycle and racing tires.
The Company is organized into two separate, reportable business segments: North American Tire
Operations and International Tire Operations. Each segment is managed separately. Additional
information on the Companys segments, including their financial results, total assets, products,
markets and presence in particular geographic areas, appears in Managements Discussion and
Analysis of Financial Condition and Results of Operations and the Business Segments note to the
consolidated financial statements.
In 2004, as a result of the anticipated sale of its automotive operations and the announced
exiting of the inner tube business, Cooper designated certain plants and facilities as
Discontinued Operations. These included the assets and facilities of Cooper-Standard Automotive,
which was sold on December 23, 2004, and the Companys inner tube operations in Clarksdale,
Mississippi.
Cooper was incorporated in the State of Delaware in 1930 as the successor to a business originally
founded in 1914. Based in Findlay, Ohio, Cooper currently operates 10 manufacturing facilities and
32 distribution centers in 8 countries. As of December 31, 2006, the Company employed 13,361
persons worldwide.
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Business Segments
North American Tire Operations
The North American Tire Operations segment produces passenger car and light truck tires, primarily
for sale in the United States replacement market, and materials and equipment for the tread rubber
industry. Major distribution channels and customers include independent tire dealers, wholesale
distributors, regional and national retail tire chains, and other large automotive product retail
chains. The segment does not sell its products directly to end users and does not manufacture
tires for sale to the automobile original equipment manufacturers (OEMs).
The segment operates in a highly competitive industry, which includes Bridgestone Corporation,
Goodyear Tire & Rubber Company and Groupe Michelin. These competitors are substantially larger
than the Company and serve the OEM as well as the replacement portion of the tire market. The
segment also faces competition from low-cost producers in Asia and South America. Some of those
producers are foreign subsidiaries of the segments competitors in North America. The segment had
a market share in 2006 of approximately 15 percent of all light vehicle replacement tire sales in
the United States. A small percentage of the products manufactured by the segment in the United
States are exported throughout the world.
In the tread rubber industry, which supplies retread materials and equipment to the commercial
truck tire industry, there are numerous suppliers, of which Bandag, Inc. (recently acquired by
Bridgestone Americas Holding Inc.), Goodyear Tire & Rubber Company and Groupe Michelin have a
combined market share that is believed to exceed 80 percent.
Success in competing for the sale of replacement tires is dependent upon many factors, the most
important of which are price, quality, line coverage, availability through appropriate distribution
channels and relationships with dealers. Other factors of importance are warranty, credit terms
and other value-added programs. The segment has built close working relationships through the
years with its independent dealers. The segment believes those relationships have enabled it to
obtain a competitive advantage in the replacement market. As a steadily increasing percentage of
replacement tires are sold by large regional and national tire retailers, the segment has increased
its penetration of those distribution channels, while maintaining a focus on its traditionally
strong network of independent dealers. In addition, as an increasing percentage of replacement
tires sold are in the high performance and ultra-high performance categories, the segment has
worked aggressively to increase its production capacity of this type of premium tire so as to be
able to keep up with increasing customer requirements. Part of this capacity expansion is
comprised of the outsourcing of opening price point and economy-type tires to a contract
manufacturer in Asia. This outsourcing frees up essential production capacity within the segments
North American facilities to build additional high performance and ultra-high performance premium
products. The segment currently has a manufacturing supply agreement with an Asian manufacturer to
provide entry-level passenger tires from China for distribution in the United States. In total,
the segment sourced approximately 1.4 million tires from China in 2006.
Both the replacement tire and retread products businesses of the segment have broad customer bases.
Overall, a balanced mix of customers and the offering of both proprietary brand and private label
tires help to protect the segment from the adverse effects that could result from the loss of a
major customer. Customers place orders on a month-to-month basis and the segment adjusts
production and inventory to meet those orders which results in varying backlogs of orders at
different times of the year.
International Tire Operations Segment
The International Tire Operations segment has manufacturing facilities in the United Kingdom and
China. The segment is pursuing opportunities for future expansion of its joint venture operations
in Asia. The segment has two administrative offices and a sales office in China through which it is managing
and developing the Companys increasing commercial relationships in Asia.
In the United Kingdom, the segment currently produces passenger car, light truck, racing and
motorcycle tires and markets these products primarily to dealers in the replacement markets in the
United Kingdom, continental Europe and Scandinavia. The segment has subsidiaries in France,
Germany, Italy, Spain and Switzerland for marketing its products in continental Europe. The
segment does not sell its products directly to end users and does not manufacture tires for sale to
OEMs, other than several small contracts with specialty vehicle manufacturers in the United
Kingdom.
In China, the segment currently produces passenger car, bias and radial light and medium truck
tires and off-the-road tires. These products are manufactured for export to Europe and North
America and are also marketed to dealers in the replacement tire market within China. Less than
ten percent of the sales in China are to OEMs.
The segment has formed a joint venture with an Asian partner to build a manufacturing plant in
China. Production in this facility commenced in the first quarter of 2007. In addition, the
segment currently has a manufacturing supply agreement with an Asian manufacturer to provide
entry-level passenger tires from China for distribution in the European market. In total, the
segment sourced approximately 536,000 tires from China in 2005 and 548,000 tires in 2006.
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As in North America, the segment operates in a highly competitive industry, which includes
Bridgestone Corporation, Goodyear Tire & Rubber Company and Groupe Michelin. These competitors are
substantially larger than the Company and serve the OEM as well as the replacement portion of the
tire market.
Discontinued Operations
The discontinued operations as reported in this Form 10-K include the operations of Cooper-Standard
Automotive (formerly the Automotive segment), which was sold on December 23, 2004, and the
operations of the Companys inner tube business in Clarksdale, Mississippi (formerly part of the
North American Tire Operations segment), which was exited in the fourth quarter of 2004.
Cooper-Standard Automotive produced components, systems, subsystems and modules for incorporation
into the passenger vehicles and light trucks manufactured by the global automotive OEMs.
Replacement parts for current production vehicles were also produced. The main products include
automotive body sealing systems and products, noise, vibration and harshness control products and
fluid systems products, as well as a small amount of extruded plastic body side moldings.
Nearly all of Cooper-Standards products were sold as original equipment directly to the OEMs for
installation on new vehicles or, in a lesser number of cases, to Tier 1 suppliers who do the same.
Accordingly, sales of such products were directly affected by the annual vehicle production of
OEMs, and in particular, the production levels of the vehicles for which specific parts were being
provided. In most cases, Cooper-Standards products were designed and engineered for a specific
vehicle platform and could be used on other vehicles.
The Company elected to sell Cooper-Standard Automotive in order to more fully focus management
attention and Company resources on the primary business of replacement tires.
The Companys inner tube operations faced increasing competition from foreign manufacturers. The
resulting price erosion made it extremely difficult to continue the operation profitably and so the
decision was made in the third quarter of 2004 to exit this business.
Raw Materials
The Companys principal raw materials include synthetic rubber, carbon black, natural rubber,
chemicals and reinforcement components. The Company acquires its raw materials from multiple
sources around the world to provide greater assurance of continuing supplies for its manufacturing
operations.
The Company experienced significant increases in the costs of certain of its principal raw
materials during 2006 when compared with the levels experienced during 2005. Approximately 65
percent of the Companys raw materials are petroleum-based, and crude oil set new price records
during 2006. Natural rubber prices peaked at all-time price highs during the third quarter of
2006. The increases in the cost of natural rubber and petroleum-based materials were the most
significant drivers of higher raw material costs during the year. The pricing volatility in these
commodities contributed to the difficulty in managing the costs of raw materials. The increased
price of crude oil and the growing global demand for its derivative products have contributed to
the cost increases experienced for raw materials used by the Company.
The Company has a purchasing office in Singapore to acquire natural rubber and various raw
materials directly from producers in Asia. This purchasing operation enables the Company to work
directly with producers to continually improve the consistency of quality and to reduce the costs
of materials, transportation and transactions.
The Company is an equity investor in RubberNetwork.com LLC, which was established by the major
manufacturers in the tire and rubber industry to achieve cost savings, increased efficiencies and
opportunities for relevant benchmarking in the procurement processes of raw materials, indirect
materials and services through the application of strategic sourcing and supply chain management.
The Company recognized significant savings in purchasing certain raw materials and indirect
materials through the use of this procurement method during 2006.
The Companys contractual relationships with its raw material suppliers are generally based on
long-term agreements and/or purchase order arrangements. For natural rubber and natural gas,
procurement is managed by buying forward of production requirements and utilizing the spot market
when advantageous. For other principal materials, procurement arrangements include supply
agreements that may contain formula-based pricing based on commodity indices, multi-year
agreements, or spot purchases contracts. These arrangements only cover quantities needed to
satisfy normal manufacturing demands.
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Working Capital
The Company sold its automotive operations, known as Cooper-Standard Automotive, in a transaction
which closed on December 23, 2004. The sale generated proceeds of approximately $1.2 billion,
which has been used for debt reduction, the repurchase of shares and investment in tire operations.
At December 31, 2006, the Company held cash of $222 million.
The Company maintains a strong working capital position. Inventories turn regularly and accounts
receivable and accounts payable are well managed. The Company engages in a rigorous credit
analysis of its independent tire dealers and monitors their financial positions. The North
American Tire Operations segment offers incentives to certain of its customers to encourage the
payment of account balances prior to their scheduled due dates.
Research, Development and Product Improvement
The Company directs its research activities toward product development, improvements in quality,
and operating efficiency. The Company continues to actively develop new light vehicle tires. The
Company conducts extensive testing of current tire lines, as well as new concepts in tire design,
construction and materials. During 2006, approximately 58 million miles of tests were performed on
indoor test wheels and in monitored road tests. The Company has a tire and vehicle test track in
Texas that assists the Companys testing effects. Uniformity equipment is used to physically
monitor its manufactured tires for high standards of ride quality. The Company continues to design
and develop specialized equipment to fit the precise needs of its manufacturing and quality control
requirements. Research and development expenditures were $18.6 million, $15.9 million and $23.2
million during 2004, 2005 and 2006, respectively.
Patents, Intellectual Property and Trademarks
The Company owns and/or has licenses to use patents and intellectual property, covering various
aspects in the design and manufacture of its products and processes, and equipment for the
manufacture of its products that will continue to be amortized over the next three to ten years.
While the Company believes these assets as a group are of material importance, it does not consider
any one asset or group of these assets to be of such importance that the loss or expiration thereof
would materially affect its business.
The Company owns and uses tradenames and trademarks worldwide. While the Company believes such
tradenames and trademarks as a group are of material importance, the trademarks the Company
considers most significant to its business are those using the words Cooper, Mastercraft and
Avon. The Company believes all of these significant trademarks are valid and will have
unlimited duration as long as they are adequately protected and appropriately used. Certain other
tradenames and trademarks are being amortized over the next 9 to 22 years.
Seasonal Trends
There is a year-round demand for passenger and truck replacement tires, but passenger replacement
tire sales are generally strongest during the third and fourth quarters of the year. Winter tires
are sold principally during the months of August through November.
Environmental Matters
The Company recognizes the importance of compliance in environmental matters and has an
organizational structure to supervise environmental activities, planning and programs. The Company
also participates in activities concerning general industry environmental matters.
The Companys manufacturing facilities, like those of the industry generally, are subject to
numerous laws and regulations designed to protect the environment. In general, the Company has not
experienced difficulty in complying with these requirements and believes they have not had a
material adverse effect on its financial condition or the results of its operations. The Company
expects additional requirements with respect to environmental matters will be imposed in the
future. The Companys 2006 expense and capital expenditures for environmental matters at its
facilities were not material, nor is it expected that expenditures in 2007 for such uses will be
material.
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Foreign Operations
The Company has a manufacturing facility located in the United Kingdom and six distribution centers
and five sales offices in Europe. The Company has two manufacturing
facilities, 13 distribution
centers and two administrative offices and a sales office in China. The Company also has a
purchasing office in Singapore.
The Company believes the risks of conducting business in less developed markets, including China
and other Asian countries, are somewhat greater than in the United States, Canadian and Western
European markets. This is due to the potential for currency volatility, high interest and
inflation rates, and the general political and economic instability that are associated with
emerging markets.
The Companys 2006 net sales attributable to its foreign subsidiaries, and shipments of exports
from the United States, approximated $865 million, or approximately 32 percent of consolidated net
sales. Additional information on the Companys foreign operations can be found in the Business
Segments note to the consolidated financial statements.
Available Information
The Company makes available free of charge on or through its Internet website its annual report on
Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those
reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of
1934 as soon as reasonably practicable after it electronically files such material with, or
furnishes it to, the U.S. Securities and Exchange Commission (SEC). The Companys Internet
address is http://www.coopertire.com. The Company has adopted corporate governance guidelines, a
code of business conduct and ethics and charters for each of its Audit Committee, Compensation
Committee and Nominating and Governance Committee, each of which are available on the Companys
Internet website and will be available to any stockholder who requests them from the Companys
Director of Investor Relations. The information contained on the Companys website is not
incorporated by reference in this annual report on Form 10-K and should not be considered a part of
this report.
Item 1A. RISK FACTORS
From time to time, information provided by our employees or information included in our filings
with the Securities and Exchange Commission may contain forward-looking statements that are not
historical facts. Those statements are forward-looking within the meaning of the Private
Securities Litigation Reform Act of 1995. Forward-looking statements and our future performance,
operating results, financial position and liquidity are subject to a variety of factors that could
materially affect results, including those described below. Any forward-looking statements made in
this report or otherwise speak only as of the date of the statement and, except as otherwise
required by law, we undertake no obligation to update those statements. Comparisons of results for
current and any prior periods are not intended to express any future trends or indications of
future performance, unless expressed as such, and should only be viewed as historical data.
You should carefully consider the risks described below and other information contained in this
Annual Report on Form 10-K when considering an investment decision with respect to our securities.
Additional risks and uncertainties not presently known to us, or that we currently deem immaterial,
may also impair our business operations. Any of the events discussed in the risk factors below may
occur. If they do, our business, results of operations or financial condition could be materially
adversely affected. In such an instance, the trading price of our securities could decline, and
you might lose all or part of your investment.
Increases in the costs of certain raw materials, including steel, rubber and carbon black, may
affect our profitability.
Costs for certain raw materials used in our operations, including natural rubber, chemicals, carbon
black, steel reinforcements and synthetic rubber remain at unprecedented high levels. Increasing
costs for raw materials supplies will increase our production costs and harm our margins and
results of operations if we are unable to pass the higher production costs on to our customers in
the form of price increases.
Further, if we are unable to obtain adequate supplies of raw materials in a timely manner, our
operations could be interrupted.
If the price of natural gas or other energy sources increases, our operating expenses could
increase significantly.
Our ten manufacturing facilities rely principally on natural gas, as well as electrical power and
other energy sources. High demand and limited availability of natural gas and other energy sources
have resulted in significant increases in energy costs in the past several years, which have
increased our operating expenses and transportation costs. Overall, our energy costs were at high
levels on average during 2006, and those costs may increase further. Increasing energy costs would
increase our production costs and adversely affect our margins and results of operations.
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Our industry is highly competitive, and we may not be able to compete effectively with low-cost
producers and larger competitors.
The replacement tire industry is a highly competitive, global industry. Some of our competitors
are large overseas companies with greater financial resources. We also compete against low-cost
producers in Asia and South America. Increased competitive activity in the replacement tire
industry has caused, and will continue to cause, pricing pressures on our business. Our ability to
compete successfully will depend in part on our ability to reduce costs by reducing excess
capacity, leveraging global purchasing of raw materials, improving productivity, eliminating
redundancies and increasing production at low-cost supply sources. If we are unable to offset
continued pricing pressures with improved operating efficiencies and reduced spending, our sales,
margins, operating results and market share would decline.
We may be unable to recover new product development and testing costs, which could increase the
cost of operating our business.
Our business strategy emphasizes the development of new equipment and new products and using new
technology to improve quality and operating efficiency. Developing new products and technologies
requires significant investment and capital expenditures, is technologically challenging and
requires extensive testing and accurate anticipation of technological and market trends. If we
fail to develop new products that are appealing to our customers, or fail to develop products on
time and within budgeted amounts, we may be unable to recover our product development and testing
costs.
We conduct our manufacturing, sales and distribution operations on a worldwide basis and are
subject to risks associated with doing business outside the United States.
We have operations worldwide, including in the U.S., the United Kingdom, continental Europe and
Asia (primarily in China). Recently, we have expanded our operations in Asia and are building a
manufacturing plant in China. There are a number of risks in doing business abroad, including
political and economic uncertainty, social unrest, shortages of trained labor and the uncertainties
associated with entering into joint ventures or similar arrangements in foreign countries. These
risks may impact our ability to expand our operations in Asia and elsewhere and otherwise achieve
our objectives relating to our foreign operations. In addition, compliance with multiple and
potentially conflicting foreign laws and regulations, import and export limitations and exchange
controls is burdensome and expensive. Our foreign operations also subject us to the risks of
international terrorism and hostilities and to foreign currency risks, including exchange rate
fluctuations and limits on the repatriation of funds.
Our expenditures for pension and other post-retirement obligations could be materially higher than
we have predicted if our underlying assumptions prove to be incorrect.
We provide defined benefit and hybrid pension plan coverage to union and non-union employees in the
U.S. and a contributory defined benefit plan in the U.K. Our pension expense and our required
contributions to our pension plans are directly affected by the value of plan assets, the projected
and actual rates of return on plan assets and the actuarial assumptions we use to measure our
defined benefit pension plan obligations, including the discount rate at which future projected and
accumulated pension obligations are discounted to a present value. We could experience increased
pension expense due to a combination of factors, including the decreased investment performance of
our pension plan assets, decreases in the discount rate, increases in the salary increase rate and
changes in our assumptions relating to the expected return on plan assets. We could also
experience increased other post retirement expense due to decreases in the discount rate and/or
increases in the health care trend rate.
Increases in our pension expense could have a significant negative impact on our profitability.
Based on current guidelines, assumptions and estimates, including stock market prices and interest
rates, we anticipate that we may be required to make a cash contribution of approximately $30-35
million to our defined benefit and hybrid pension plans in 2007. If our current assumptions and
estimates are not correct, a contribution in years beyond 2007 may be greater than the projected
2007 contribution. We cannot predict whether changing market or economic conditions, regulatory
changes or other factors will increase our pension expense or our pension funding obligations,
thereby diverting funds we would otherwise apply to other uses.
The Financial Accounting Standards Board may propose changes to the current manner in which pension
and other post-retirement benefit plan costs are expensed. These changes could result in higher
pension and other post-retirement costs.
Compliance with the TREAD Act and similar regulatory initiatives could increase the cost of
operating our business.
We are subject to the Transportation Recall Enhancement Accountability and Documentation Act, or
TREAD Act, which was adopted in 2000. Proposed and final rules issued under the TREAD Act regulate
test standards, tire labeling, tire pressure monitoring, early warning reporting, tire recalls and
record retention. Compliance with TREAD Act regulations has increased, and will continue to
increase, the cost of producing and distributing tires in the U.S. Compliance with the TREAD Act
and other federal, state and local laws and regulations now in effect, or that may be enacted,
could require significant capital expenditures, increase our production costs and affect our
earnings and results of operations.
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In addition, while we believe that our tires are free from design and manufacturing defects, it is
possible that a recall of our tires, under the TREAD Act or otherwise, could occur in the future.
A substantial recall could harm our reputation, operating results and financial position.
Any interruption in our skilled workforce could impair our operations and harm our earnings and
results of operations.
Our operations depend on maintaining a skilled workforce and any interruption of our workforce due
to shortages of skilled technical, production and professional workers could interrupt our
operations and affect our operating results. Further, a significant number of our U.S. employees
are currently represented by unions. The labor agreement at Findlay does not expire until 2009 and
the labor agreement at Texarkana does not expire until 2010. Although we believe that our
relations with our employees are generally good, we cannot assure you that we will be able to
successfully maintain our relations with our employees or our collective bargaining agreements with
those unions. If we fail to extend or renegotiate our agreements with the labor unions on
satisfactory terms, or if our unionized employees were to engage in a strike or other work
stoppages, our business and operating results could suffer. For example, we experienced a work
stoppage in March and April 2005 at our Texarkana, Arkansas manufacturing facility during contract
negotiations with the United Steelworkers of America, which resulted in lost volume of
approximately 936,000 tires in 2005 and reduced our 2005 operating profit by $26 million.
We have a risk of exposure to products liability claims, which if successful could have a negative
impact on our financial position, cash flows and results of operations.
Our operations expose us to potential liability for personal injury or death as an alleged result
of the failure of or defects in the products that we design and manufacture. Specifically, we are
a party to a number of products liability cases in which individuals involved in motor vehicle
accidents seek damages resulting from allegedly defective tires that we manufactured. Products
liability claims and lawsuits, including possible class action litigation, could have a negative
effect on our financial position, cash flows and results of operations.
Those claims may result in material losses in the future and cause us to incur significant
litigation defense costs. Further, we cannot assure you that our insurance coverage will be
adequate to address any claims that may arise. A successful claim brought against us in excess of
our available insurance coverage may have a significant negative impact on our business and
financial condition.
Further, we cannot assure you that we will be able to maintain adequate insurance coverage in the
future at an acceptable cost or at all.
We may be unable to access the financial markets on favorable terms if our credit ratings or our
financial condition deteriorates.
We rely on access to financial markets as a significant source of liquidity for capital
requirements that we cannot satisfy by cash on hand or operating cash flows. Various factors,
including a deterioration of our credit ratings or our business or financial condition, could
impair our access to the financial markets. Each of Standard & Poors and Moodys Investor
Services reduced our credit ratings in 2006. Further downgrades in our credit ratings would
require us to pay a higher interest rate for future borrowing needs and any new borrowing
facilities that we enter into may have stricter terms. Additionally, any inability to access the
capital markets or incur additional debt in the future on favorable terms could impair our
liquidity and operations, and could require us to consider deferring planned capital expenditures,
reducing discretionary spending, selling assets or restructuring existing debt.
If we are unable to execute our Asian strategy effectively, our profitability and financial
condition could decline.
In the replacement tire industry, an increasing percentage of replacement tires are sold in the
high performance and ultra-high performance categories. We have increased our production capacity
in the United States for these types of premium tires to keep up with increasing customer demand.
We have also outsourced our manufacturing of certain economy-type tires to contract manufacturers
in Asia. This outsourcing strategy, a component of our Asian strategy, is intended to free up
essential production capacity within our North American facilities to manufacture additional high
performance and ultra-high performance tires.
Our Asian strategy also calls for us to align with strategic partners we believe will provide
access to the local market and position us to take advantage of the significant anticipated growth
within Asia over the next five to ten years. For example, we have made an investment in Kumho Tire
Co. Inc. of South Korea, have built a plant in the Peoples Republic of China with Kenda Tire of
Taiwan (Cooper-Kenda), and have acquired 51% of Cooper Chengshan (Shandong) Passenger Tire
Company Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd (Cooper-Chengshan). Our Asian
strategy is subject to the risks of operating abroad and other operational and logistical
challenges. Our failure to execute our Asian strategy effectively would harm our sales, margins
and profitability.
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We may not be able to successfully implement our cost savings initiatives.
We have numerous initiatives to improve profitability which are focusing on pricing and mix,
increasing manufacturing efficiencies and implementing other cost reductions in an effort to offset
increased raw material costs and other costs. We have three specific projects focused on
profitability improvement. We intend to reduce inventory by $100 million from our June 30, 2006
levels. We are committed to identify, approve and implement $70 million in annualized cost
reductions in 2007. We expect to realize $100 million in profit improvement through more
contemporary product management, mix improvement, better pricing and a change in our manufacturing
strategy. If these profit improvement and cost reduction initiatives are not successful, our
margins and profitability would decline.
We may not be able to protect our intellectual property rights adequately.
Our success depends in part upon our ability to use and protect our proprietary technology and
other intellectual property, which generally covers various aspects in the design and manufacture
of our products and processes. We own and use tradenames and trademarks worldwide. We rely upon a
combination of trade secrets, confidentiality policies, nondisclosure and other contractual
arrangements and patent, copyright and trademark laws to protect our intellectual property rights.
The steps we take in this regard may not be adequate to prevent or deter challenges, reverse
engineering or infringement or other violations of our intellectual property, and we may not be
able to detect unauthorized use or take appropriate and timely steps to enforce our intellectual
property rights. In addition, the laws of some countries may not protect and enforce our
intellectual property rights to the same extent as the laws of the United States.
We may not be successful in integrating future acquisitions into our operations, which could harm
our results of operations and financial condition.
We routinely evaluate potential acquisitions and may pursue acquisition opportunities, some of
which could be material to our business. While we believe there are a number of potential
acquisition candidates available that would complement our business, we currently have no
agreements to acquire any specific business or material assets other than as disclosed elsewhere in
this report. We cannot predict whether we will be successful in pursuing any acquisition
opportunities or what the consequences of any acquisition would be. Additionally, in any future
acquisitions, we may encounter various risks, including:
|
|
|
the possible inability to integrate an acquired business into our operations; |
|
|
|
|
increased intangible asset amortization; |
|
|
|
|
diversion of managements attention; |
|
|
|
|
loss of key management personnel; |
|
|
|
|
unanticipated problems or liabilities; and |
|
|
|
|
increased labor and regulatory compliance costs of acquired businesses. |
Some or all of those risks could impair our results of operations and impact our financial
condition. These risks could also reduce our flexibility to respond to changes in our industry or
in general economic conditions.
Future acquisitions and their related financings may adversely affect our liquidity and capital
resources.
We may finance any future acquisitions, including those that are part of our Asian strategy, from
internally generated funds, bank borrowings, public offerings or private placements of equity or
debt securities, or a combination of the foregoing. Future acquisitions may involve the
expenditure of significant funds and management time. Future acquisitions may also require us to
increase our borrowings under our bank credit facilities or other debt instruments, or to seek new
sources of liquidity. Increased borrowings would correspondingly increase our financial leverage,
and could result in lower credit ratings and increased future borrowing costs.
We are required to comply with environmental laws and regulations that cause us to incur
significant costs.
Our manufacturing facilities are subject to numerous laws and regulations designed to protect the
environment, and we expect that additional requirements with respect to environmental matters will
be imposed on us in the future. Material future expenditures may be necessary if compliance
standards change or material unknown conditions that require remediation are discovered. If we
fail to comply with present and future environmental laws and regulations, we could be subject to
future liabilities or the suspension of production, which could harm our business or results of
operations. Environmental laws could also restrict our ability to expand our facilities or could
require us to acquire costly equipment or to incur other significant expenses in connection with
our manufacturing processes.
- 9 -
A portion of our business is seasonal, which may affect our period-to-period results.
Although there is year-round demand for replacement tires, demand for passenger replacement tires
is typically strongest during the third and fourth quarters of the year in the northern hemisphere
where the majority of our business is conducted, principally due to higher demand for winter tires
during the months of August through November. The seasonality of this portion of our business may
affect our operating results from quarter-to-quarter.
The realizability of deferred tax assets may affect our profitability.
A valuation allowance is required to be recorded pursuant to Statement of Financial Accounting
Standard (SFAS) No. 109, Accounting for Income Taxes, when, based upon an assessment which is
largely dependent upon objectively verifiable evidence including recent operating loss history,
expected reversal of existing deferred tax liabilities and tax loss carry back capacity, it is more
likely than not that some portion of the deferred tax assets will not be realized. Deferred tax
assets and liabilities are determined separately for each taxing jurisdiction in which the Company
conducts its operations or otherwise generates taxable income or losses. In the U. S., the Company
has recorded significant deferred tax assets, the largest of which relate to tax attribute
carryforwards, products liability, pension and other post retirement benefit obligations. These
deferred tax assets are partially offset by deferred tax liabilities, the most significant of which
relate to accelerated depreciation. Based upon this assessment, the Company has recorded a $128.6
million valuation allowance for the portion of U.S. deferred tax assets exceeding deferred tax
liabilities with $18.1 million being recorded as an expense in 2006. The pension liability and
associated deferred tax asset adjustment recorded to equity in the fourth quarter as a result of
adoption of SFAS No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans, accounts for $72.5 million of the total valuation allowance. The Company
intends to evaluate the realizability of deferred tax assets on a quarterly basis.
The impact of new accounting standards on determining pension and other post retirement benefit
plans expense may have a negative impact on the Companys results of operations.
The Company has adopted SFAS No. 158 and the statement of financial position reflects the impacts
of this accounting standard.
The Financial Accounting Standards Board is considering the second part of its review of accounting
for pension and postretirement benefit plans. This second phase of this project may result in
changes to the current manner in which pension and other postretirement benefit plan costs are
expensed. These changes could result in higher pension and other postretirement costs.
Item 1B. UNRESOLVED STAFF COMMENTS
None.
Item 2. PROPERTIES
As shown
in the following table, at December 31, 2006 the Company
maintained 63 manufacturing,
distribution, retail stores and office facilities worldwide. The Company owns a majority of the
manufacturing facilities while some manufacturing, distribution and office facilities are leased.
|
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|
North |
|
|
|
|
|
|
American |
|
|
|
|
|
|
Tire |
|
International Tire Operations |
|
|
Type of Facility |
|
Operations |
|
Europe |
|
Asia |
|
Total |
Manufacturing |
|
|
7 |
|
|
|
1 |
|
|
|
2 |
|
|
|
10 |
|
Distribution |
|
|
13 |
|
|
|
6 |
|
|
|
13 |
|
|
|
32 |
|
Retail stores |
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
3 |
|
Technical centers and offices |
|
|
7 |
|
|
|
7 |
|
|
|
4 |
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
30 |
|
|
|
14 |
|
|
|
19 |
|
|
|
63 |
|
The Company believes its properties have been adequately maintained, generally are in good
condition, and are suitable and adequate to meet the demands of each segments business.
- 10 -
Item 3. LEGAL PROCEEDINGS
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. In the future, products liability costs could have a materially
greater impact on the consolidated results of operations and financial position of the Company than
in the past. After reviewing all of these proceedings, and taking into account all relevant
factors concerning them, the Company does not believe that any liabilities resulting from these
proceedings are reasonably likely to have a material adverse effect on its liquidity, financial
condition or results of operations in excess of amounts recorded at December 31, 2006.
Item 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
No matter was submitted to a vote of security holders during the fourth quarter of the fiscal year
ended December 31, 2006.
EXECUTIVE OFFICERS OF THE REGISTRANT
The names, ages and all positions and offices held by all executive officers of the Company are as
follows:
|
|
|
|
|
|
|
|
|
Name |
|
Age |
|
Executive Office Held |
|
Business Experience |
Roy V. Armes
|
|
|
54 |
|
|
President, Chief
Executive Officer and
Director
|
|
President, Chief Executive Officer and
Director since January 2007. Previously,
Senior Vice President of Project
Development since January 2006;
Corporate Vice President and General
Director at Whirlpool Mexico from 2002
to January 2006; Corporate Vice President
of Global Procurement Operations from
1997 to 2002. |
|
|
|
|
|
|
|
|
|
James E. Kline
|
|
|
65 |
|
|
Vice President,
General Counsel
and Secretary
|
|
Vice President, General Counsel and
Secretary since April 2003. Vice President
from February to April 2003. Previously,
Executive Vice President (real estate
development) Cavista Corporation, an
integrated real estate company, from 2000
through August 2001; and Vice President and
General Counsel, Aeroquip-Vickers, Inc., a
manufacturer of power and motion control
and fluid conveyancing products, from 1989
to 1999. |
|
|
|
|
|
|
|
|
|
James H. Geers
|
|
|
59 |
|
|
Vice President
|
|
Vice President Global Human Resources
since 2004. Previously, Vice President
Corporate Human Resources from 1999
to 2004. |
|
|
|
|
|
|
|
|
|
Harold C. Miller
|
|
|
54 |
|
|
Vice President
|
|
Vice President since March 2002.
Previously, Vice President and General
Manager, Eaton Fluid Power Hose and Plastic
Operations, Eaton Corporation, an automotive
and truck parts producer, from January
through March 2002. Director Finance and
Planning, Eaton Fluid Power Automotive
Operations from 2001 through 2002.
General Manager, Eaton Aeroquip Global
Hose Division from 1998 through
2001. |
|
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|
|
|
|
|
|
Philip G. Weaver
|
|
|
54 |
|
|
Vice President and
Chief Financial Officer
|
|
Vice President and Chief Financial
Officer since 1999. Previously, Tire
Operations Vice President from 1994
through 1998. |
- 11 -
Each such officer shall hold such office until a successor is selected and qualified.
PART II
Item 5. MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF
EQUITY SECURITIES
(a) Market information
Cooper Tire & Rubber Company common stock is traded on the New York Stock Exchange under the
symbol CTB. The following table sets forth, for the periods indicated, the high and low
sales prices of the common stock as reported in the consolidated reporting system for the New
York Stock Exchange Composite Transactions:
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2005 |
|
High |
|
Low |
First Quarter |
|
$ |
22.50 |
|
|
$ |
18.15 |
|
Second Quarter |
|
|
19.75 |
|
|
|
16.47 |
|
Third Quarter |
|
|
20.99 |
|
|
|
15.04 |
|
Fourth Quarter |
|
|
15.73 |
|
|
|
13.05 |
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2006 |
|
High |
|
Low |
First Quarter |
|
$ |
16.58 |
|
|
$ |
13.86 |
|
Second Quarter |
|
|
14.52 |
|
|
|
10.49 |
|
Third Quarter |
|
|
11.77 |
|
|
|
7.71 |
|
Fourth Quarter |
|
|
14.73 |
|
|
|
9.60 |
|
Five-Year Stockholder Return Comparison
The SEC
requires that the Company include in its annual report to shareholders a line graph presentation
comparing cumulative five-year stockholder returns on an indexed basis with the Standard & Poors
(S&P) Stock Index and either a published industry or line-of-business index or an index of peer
companies selected by the Company. The Company in 1993 chose what is now the S&P 500 Auto Parts &
Equipment Index as the most appropriate of the nationally recognized industry standards and has
used that index for its stockholder return comparisons in all of its proxy statements since that
time.
The following chart assumes three hypothetical $100 investments on December 31, 2001, and shows the
cumulative values at the end of each succeeding year resulting from appreciation or depreciation in
the stock market price, assuming dividend reinvestment.
- 12 -
Total Return To Shareholders
(Includes reinvestment of dividends)
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ANNUAL RETURN PERCENTAGE |
|
|
Years Ending |
|
Company / Index |
|
Dec02 |
|
Dec03 |
|
Dec04 |
|
Dec05 |
|
Dec06 |
|
COOPER
TIRE & RUBBER CO |
|
|
-1.64 |
|
|
|
42.92 |
|
|
|
2.81 |
|
|
|
-27.14 |
|
|
|
-3.33 |
|
S&P 500 INDEX |
|
|
-22.10 |
|
|
|
28.68 |
|
|
|
10.88 |
|
|
|
4.91 |
|
|
|
15.79 |
|
S&P 500 AUTO PARTS & EQUIPMENT |
|
|
-10.12 |
|
|
|
43.89 |
|
|
|
2.78 |
|
|
|
-22.47 |
|
|
|
12.37 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
INDEXED RETURNS |
|
|
|
|
|
|
Base Period |
|
|
|
|
|
Years Ending |
|
|
|
|
Company / Index |
|
Dec01 |
|
Dec02 |
|
Dec03 |
|
Dec04 |
|
Dec05 |
|
Dec06 |
|
COOPER
TIRE & RUBBER CO |
|
|
100 |
|
|
|
98.36 |
|
|
|
140.58 |
|
|
|
144.53 |
|
|
|
105.31 |
|
|
|
101.80 |
|
S&P 500 INDEX |
|
|
100 |
|
|
|
77.90 |
|
|
|
100.25 |
|
|
|
111.15 |
|
|
|
116.61 |
|
|
|
135.03 |
|
S&P 500 AUTO PARTS & EQUIPMENT |
|
|
100 |
|
|
|
89.88 |
|
|
|
129.34 |
|
|
|
132.94 |
|
|
|
103.07 |
|
|
|
115.81 |
|
- 13 -
(b) Holders
The number of holders of record at December 31, 2006 was 3,232.
(c) Dividends
The Company has paid consecutive quarterly dividends on its common stock since 1973. Future
dividends will depend upon the Companys earnings, financial condition and other factors.
Additional information on the Companys liquidity and capital resources can be found in
Managements Discussion and Analysis of Financial Condition and Results of Operations. The
Companys retained earnings are available for the payment of cash dividends and the purchases
of the Companys shares and are only limited by debt covenants, described in the Debt note
to the consolidated financial statements. Quarterly dividends per common share for the most
recent two years are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
|
2006 |
|
March 31 |
|
$ |
0.105 |
|
|
March 31 |
|
$ |
0.105 |
|
June 30 |
|
|
0.105 |
|
|
June 30 |
|
|
0.105 |
|
September 30 |
|
|
0.105 |
|
|
September 29 |
|
|
0.105 |
|
December 30 |
|
|
0.105 |
|
|
December 29 |
|
|
0.105 |
|
|
|
|
|
|
|
|
|
Total: |
|
$ |
0.420 |
|
|
Total: |
|
$ |
0.420 |
|
|
|
|
|
|
|
|
|
(d) Issuer purchases of equity securities
There were no repurchases of Company stock during the fourth quarter of the fiscal year
ended December 31, 2006.
Item 6. SELECTED FINANCIAL DATA
The following Selected Financial Data of the Company reflects its continuing operations after the
sale of its automotive operations, known as Cooper-Standard Automotive, in a transaction which
closed on December 23, 2004. The balance sheet data for 2003, 2004, 2005 and 2006 and income
statement data for 2002, 2003, 2004, 2005 and 2006 were derived from audited financial statements.
The balance sheet data for 2002 is unaudited.
- 14 -
(Dollar
amounts in thousands except for per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operations |
|
Income (loss) from |
|
Earnings (Loss) Per Share |
|
|
Net |
|
Operating |
|
Before |
|
Continuing |
|
from Continuing Operations |
|
|
Sales |
|
Profit (Loss) |
|
Income Taxes |
|
Operations |
|
Basic |
|
Diluted |
2002 |
|
|
1,742,218 |
|
|
|
113,716 |
|
|
|
83,635 |
|
|
|
55,032 |
|
|
|
0.75 |
|
|
|
0.74 |
|
2003 |
|
|
1,850,853 |
|
|
|
65,019 |
|
|
|
37,205 |
|
|
|
27,344 |
|
|
|
0.37 |
|
|
|
0.37 |
|
2004 |
|
|
2,081,609 |
|
|
|
63,224 |
|
|
|
35,006 |
|
|
|
27,446 |
|
|
|
0.37 |
|
|
|
0.37 |
|
2005 |
|
|
2,155,185 |
|
|
|
26,435 |
|
|
|
(14,351 |
) |
|
|
(15,033 |
) |
|
|
(0.24 |
) |
|
|
(0.24 |
) |
2006 |
|
|
2,676,242 |
|
|
|
(9,749 |
) |
|
|
(91,954 |
) |
|
|
(85,890 |
) |
|
|
(1.40 |
) |
|
|
(1.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Property, |
|
|
|
|
|
|
|
|
|
|
Stockholders |
|
Total |
|
Plant & |
|
Capital |
|
|
|
|
|
Long-term |
|
|
Equity |
|
Assets |
|
Equipment |
|
Expenditures |
|
Depreciation |
|
Debt |
2002 |
|
|
941,716 |
|
|
|
2,712,209 |
|
|
|
696,208 |
|
|
|
74,935 |
|
|
|
109,347 |
|
|
|
875,378 |
|
2003 |
|
|
1,030,389 |
|
|
|
2,876,319 |
|
|
|
691,374 |
|
|
|
96,081 |
|
|
|
109,709 |
|
|
|
863,892 |
|
2004 |
|
|
1,170,533 |
|
|
|
2,668,084 |
|
|
|
729,420 |
|
|
|
159,308 |
|
|
|
109,805 |
|
|
|
773,704 |
|
2005 |
|
|
938,776 |
|
|
|
2,152,186 |
|
|
|
786,225 |
|
|
|
172,152 |
|
|
|
108,340 |
|
|
|
491,618 |
|
2006 |
|
|
639,891 |
|
|
|
2,235,279 |
|
|
|
991,816 |
|
|
|
188,525 |
|
|
|
132,860 |
|
|
|
513,213 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term |
|
|
|
|
|
Average |
|
|
|
|
Debt To |
|
Dividends |
|
Common Shares |
|
Number of |
|
|
Capitalization |
|
Per Share |
|
(000) |
|
Employees |
2002 |
|
|
48.8 |
|
|
|
0.42 |
|
|
|
73,312 |
|
|
|
8,012 |
|
2003 |
|
|
45.6 |
|
|
|
0.42 |
|
|
|
73,688 |
|
|
|
8,325 |
|
2004 |
|
|
39.8 |
|
|
|
0.42 |
|
|
|
74,201 |
|
|
|
8,739 |
|
2005 |
|
|
34.4 |
|
|
|
0.42 |
|
|
|
63,653 |
|
|
|
8,762 |
|
2006 |
|
|
44.5 |
|
|
|
0.42 |
|
|
|
61,338 |
|
|
|
13,361 |
|
As detailed in Note 2 Acquisitions, effective February 4, 2006, the Company acquired a 51 percent
ownership position in Cooper Chengshan (Shandong) Passenger Tire Company Ltd. and Cooper Chengshan
(Shandong) Tire Company, Ltd. (Cooper-Chengshan). The acquisition has been accounted for as a
purchase transaction and the fair value of fixed assets, liabilities, and tangible and identifiable
intangible assets have been included in the Companys Consolidated Balance Sheet at December 31,
2006 along with the goodwill associated with the transaction. The operating results of
Cooper-Chengshan have been included in the consolidated financial statements of the Company since
the date of acquisition.
Note 12 Pensions and Postretirement Benefits Other than Pensions describes the Companys adoption
of SFAS No. 158 and discloses the impact of the adoption on the Companys Stockholders Equity.
During 2006, the Company recorded an impairment charge of $51,546 related to goodwill and an
indefinite-lived intangible asset as described in Note 6 Goodwill and Intangibles.
- 15 -
Item 7. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION
AND RESULTS OF OPERATIONS
Business of the Company
The Company produces and markets passenger, light truck, medium truck and motorcycle tires which
are sold nationally and internationally in the replacement tire market to independent tire dealers,
wholesale distributors, regional and national retail tire chains and large retail chains that sell
tires, as well as other automotive and racing products, and supplies retread equipment and
materials to the commercial truck tire industry.
The Company is focused on profitable long-term growth in the replacement tire market. In December
2004, the Company sold its automotive operations, known as Cooper-Standard. The sale provided the
Company significant opportunities to focus exclusively on its global tire business.
The Company has developed a strategy for growth in Asia. In February 2005, the Company purchased
15 million global depositary shares, representing approximately an 11 percent interest, of Kumho
Tire Co. Inc. (Kumho Tire) of Seoul, Korea. The acquired shares are subject to a lock-up
agreement for a three-year period, to a put option by the Company after three years and to a
reciprocal call provision by Kumho. The Company and Kumho have also agreed to a standstill
agreement relative to the shares of Kumho as well as to the shares of the Company. Effective
February 4, 2006, the Company acquired a 51 percent ownership position in Cooper Chengshan
(Shandong) Passenger Tire Company Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd.
(Cooper-Chengshan). The new companies, which were formed upon governmental approval of the
transaction, together were known as Shandong Chengshan Tire Company, Ltd. (Chengshan) of
Shandong, China. The Company has recently completed construction of a tire manufacturing facility
under a joint venture arrangement with Kenda Rubber Industrial Co., Ltd. of Taiwan.
In recent years, the Company has faced both general industry challenges and internal challenges.
In 2006, the replacement tire market in North America was far weaker than anticipated. Raw
material costs continued escalating reaching record high price levels. The Company incurred high
production costs, rapidly expanded its finished goods inventory level and consumed cash at higher
than expected rates.
The Company has directed its attention to cost reduction initiatives impacting every aspect of its
business. Plans are in place to cut costs, reduce complexity and improve efficiency within its
operations. A specific inventory reduction initiative has yielded dramatic results in the second
half of 2006 and is planned to further reduce inventory levels in 2007.
The Company has focused its attention in recent years on the performance and ultra high performance
markets. In 2007, new product introductions of premium broadline and touring tires will be aimed
at improving the profitability of that segment of the Companys product offerings. The Companys
marketing program will be more customer driven and more controlled emphasizing profitable sales
growth and profitable product and customer mix.
The Company has two reportable segments for continuing operations North American Tire Operations
and International Tire Operations. The Companys reportable segments are each managed separately
because they operate in different geographic locations.
The following discussion of financial condition and results of operations should be read together
with Selected Financial Data, the Companys consolidated financial statements and the notes to
those statements and other financial information included elsewhere in this report.
This Managements Discussion and Analysis of Financial Condition and Results of Operations presents
information related to the consolidated results of the continuing operations of the Company,
including the impact of restructuring costs on the Companys results, a discussion of past results
and future outlook of each of the Companys segments and information concerning both the liquidity
and capital resources and critical accounting policies of the Company. A discussion of the past
results of its discontinued operations and information related to the gain recognized on the sale
of Cooper-Standard are also included. This report contains forward-looking statements that involve
risks and uncertainties. Our actual results may differ materially from those indicated in the
forward-looking statements. See Risk Factors in Item 1A for information regarding forward-looking
statements.
- 16 -
Consolidated Results of Continuing Operations
|
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|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
% |
|
|
|
|
|
|
% |
|
|
|
|
(Dollar amounts in millions except per share amounts) |
|
2004 |
|
|
Change |
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|
2005 |
|
|
Change |
|
|
2006 |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
1,862.9 |
|
|
|
4.9 |
% |
|
$ |
1,954.7 |
|
|
|
7.2 |
% |
|
$ |
2,096.2 |
|
International Tire |
|
|
308.4 |
|
|
|
-1.0 |
% |
|
|
305.3 |
|
|
|
122.8 |
% |
|
|
680.1 |
|
Eliminations |
|
|
(89.7 |
) |
|
|
16.8 |
% |
|
|
(104.8 |
) |
|
|
-4.5 |
% |
|
|
(100.1 |
) |
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|
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|
|
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|
|
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|
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|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
Net sales |
|
$ |
2,081.6 |
|
|
|
3.5 |
% |
|
$ |
2,155.2 |
|
|
|
24.2 |
% |
|
$ |
2,676.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Segment profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
64.0 |
|
|
|
-48.8 |
% |
|
$ |
32.8 |
|
|
|
-112.2 |
% |
|
$ |
(4.0 |
) |
International Tire |
|
|
21.4 |
|
|
|
-103.3 |
% |
|
|
(0.7 |
) |
|
|
-1442.9 |
% |
|
|
9.4 |
|
Eliminations |
|
|
0.5 |
|
|
|
-180.0 |
% |
|
|
(0.4 |
) |
|
|
50.0 |
% |
|
|
(0.6 |
) |
Unallocated corporate charges |
|
|
(22.7 |
) |
|
|
-76.7 |
% |
|
|
(5.3 |
) |
|
|
173.6 |
% |
|
|
(14.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
|
63.2 |
|
|
|
-58.2 |
|
|
|
26.4 |
|
|
|
-136.7 |
|
|
|
(9.7 |
) |
Interest expense |
|
|
27.6 |
|
|
|
97.5 |
|
|
|
54.5 |
|
|
|
-13.4 |
|
|
|
47.2 |
|
Debt extinguishment (gains) losses |
|
|
|
|
|
|
|
|
|
|
4.2 |
|
|
|
|
|
|
|
(0.1 |
) |
Interest income |
|
|
(2.1 |
) |
|
|
781.0 |
|
|
|
(18.5 |
) |
|
|
-45.4 |
|
|
|
(10.1 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4.3 |
) |
Impairment of goodwill and indefinite-lived intangible asset |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
51.5 |
|
Other - net |
|
|
2.7 |
|
|
|
-77.8 |
|
|
|
0.6 |
|
|
|
-433.3 |
|
|
|
(2.0 |
) |
|
|
|
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|
|
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|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes and minority interests |
|
|
35.0 |
|
|
|
-141.1 |
|
|
|
(14.4 |
) |
|
|
538.2 |
|
|
|
(91.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision (benefit) for income taxes |
|
|
7.6 |
|
|
|
-90.8 |
|
|
|
0.7 |
|
|
|
-1485.7 |
|
|
|
(9.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations
before minority interests |
|
|
27.4 |
|
|
|
-155.1 |
% |
|
|
(15.1 |
) |
|
|
444.4 |
% |
|
|
(82.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority interests |
|
|
|
|
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
(3.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
$ |
27.4 |
|
|
|
-154.7 |
% |
|
$ |
(15.0 |
) |
|
|
472.7 |
% |
|
$ |
(85.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted earnings (loss) per share |
|
$ |
0.37 |
|
|
|
|
|
|
$ |
(0.24 |
) |
|
|
|
|
|
$ |
(1.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- 17 -
2006 versus 2005
Consolidated net sales increased by $521 million in 2006. The acquisition of Cooper-Chengshan in
February 2006 added $358 million in net sales in 2006. The remainder of the increase was primarily
a result of improved net pricing and product mix. This increase was offset by lower unit volume.
Operating profit in 2006 was $36 million less than the operating profit reported in 2005. The
favorable impacts of the Cooper-Chengshan acquisition and improved pricing and mix were offset by
increased raw material costs, lower sales volumes, higher products liability costs and
restructuring costs related to five initiatives undertaken by the Company. These initiatives are
described in more detail in the Restructuring section below.
The Company continued to experience significant increases in the costs of certain of its principal
raw materials during 2006 compared with the levels experienced during 2005. The principal raw
materials for the Company include synthetic rubber, carbon black, natural rubber, chemicals and
reinforcement components. A significant portion of the Companys raw materials are crude
oil-based, a commodity which set new price ceilings during 2006. The increases in the cost of
natural rubber and petroleum-based materials were the most significant drivers of higher raw
material costs during 2006, which were up approximately $129 million from 2005. The pricing
volatility in these commodities contributed to the difficulty in managing the costs of related raw
materials. The increased price of crude oil and the growing global demand for its derivative
products is contributing to the cost increases being experienced for raw materials used by the
Company. Approximately 65 percent of the Companys raw materials are crude oil-based, a commodity
which repeatedly set new price records during 2006.
The Company manages the procurement of its raw materials to assure supply and to obtain the most
favorable pricing. For natural rubber and natural gas, procurement is managed by buying forward of
production requirements and utilizing the spot market when advantageous. For other principal
materials, procurement arrangements include supply agreements that may contain formula-based
pricing based on commodity indices, multi-year agreements, or spot purchase contracts. These
arrangements provide quantities needed to satisfy normal manufacturing demands.
Selling, general and administrative expenses were $193 million (7.2 percent of net sales) in 2006
compared to $161 million (7.5 percent of net sales) in 2005. The addition of the Chinese
operations, higher advertising costs in the North American Tire Operations segment and the expense
associated with the severance component of payments made to the former chairman, president and
chief executive officer of the Company accounted for this increase.
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company.
Effective April 1, 2003, the Company established a new excess liability insurance program. The new
program covers the Companys products liability claims occurring on or after April 1, 2003 and is
occurrence-based insurance coverage which includes an increased per claim retention limit,
increased policy limits and the establishment of a captive insurance company. Premium costs for
insurance coverage in excess of the self-insured amounts for the April 1, 2004 to March 31, 2005
policy year were $10.4 million higher than under the program in place prior to April 1, 2003, the
per claim retention limit increased $13.3 million and the aggregate retention limit was eliminated,
while excess liability coverage increased by $35 million. The Company continued the program
effective April 1, 2005 with an increase in the per claim retention limit of $10 million and a
premium cost reduction of $5.3 million. The total per claim retention limit for claims occurring
in the policy years subsequent to April 1, 2005 is $25 million.
The products liability expense reported by the Company includes amortization of insurance premium
costs, adjustments to settlement reserves and legal costs incurred in defending claims against the
Company offset by recoveries of legal fees. Legal costs are expensed as incurred and products
liability insurance premiums are amortized over coverage periods. The Company is entitled to
reimbursement, under certain insurance contracts in place for periods ending prior to April 1,
2003, of legal fees expensed in prior periods based on events occurring in those periods. The
Company records the reimbursements under such policies in the period if the conditions for
reimbursement are met. Products liability costs totaled $52.3 million and $63.6 million in 2005
and 2006, respectively. Recoveries of legal fees were $12.7 million and $9.4 million in 2005 and
2006, respectively. Policies applicable to claims occurring on April 1, 2003 and, thereafter, do
not provide for recovery of legal fees.
During 2006, the Company recorded $14.6 million in restructuring costs related to the five
initiatives described below.
Interest expense decreased $7 million in 2006 from 2005 primarily due to the Companys repurchases
of debt in 2005 and 2006.
Interest income decreased $8 million in 2006 from 2005 as a result of lower cash levels in 2006
than in 2005.
During 2006, the Company recorded dividend income from its investment in Kumho Tire Co., Inc. A
dividend of approximately $0.57 per share was declared to shareholders of record on March 17, 2006.
The Company owns the equivalent of 7,500,000 shares and recorded $4.3 million of dividend income.
- 18 -
During the fourth quarter of 2006, the Company completed its annual test for impairment and
determined that impairment existed in the goodwill and in the indefinite-lived intangible assets of
its North American Tire Operations segment. While the Company made good faith projections of
future cash flow in 2005, it failed to meet those projections in 2006 due to industry conditions
and other factors. The Company believes certain of these factors will continue to have an impact
in 2007 and late in 2006, the Company implemented specific cost reduction initiatives to improve
profitability. Following a review of the valuation of the segments identifiable assets, the
Company wrote off the goodwill of the North American Tire Operations segment which totaled $48.2
million and also recorded an impairment charge of $3.4 million related to the indefinite-lived
intangible assets of the segment.
Other net increased $3 million in 2006 from 2005 primarily as a result of foreign currency gains
being recorded in 2006 compared to losses in 2005.
For the twelve months ended December 31, 2006, the Company recorded an income tax benefit of $9.7
million on a loss before taxes from continuing operations of $95.6 million which includes minority
interest of $3.7 million and the impairment of non-deductible goodwill. Since a valuation
allowance was recorded in income tax expense for the net deferred tax asset position of the U. S.
operations during the year, the remaining income tax benefit relates primarily to the utilization
of certain tax attributes, the release of certain tax contingencies plus income tax expense from
non- U. S. operations. Comparable amounts for 2005 were an income tax expense of $.7 million on a
loss before taxes of $14.3 million.
A
valuation allowance is required to be recorded pursuant to SFAS No. 109, Accounting for Income
Taxes, when, based upon an assessment which is largely dependent upon objectively verifiable
evidence including recent operating loss history, expected reversal of existing deferred tax
liabilities and tax loss carry back capacity, it is more likely than not that some portion of the
deferred tax assets will not be realized. Deferred tax assets and liabilities are determined
separately for each taxing jurisdiction in which the Company conducts its operations or otherwise
generates taxable income or losses. In the United States, the Company has recorded significant
deferred tax assets, the largest of which relate to tax attribute carryforwards, products
liability, pension and other post retirement benefit obligations. These deferred tax assets are
partially offset by deferred tax liabilities, the most significant of which relate to accelerated
depreciation. Based upon this assessment, the Company has recorded a $128.6 million valuation
allowance for the portion of U.S. deferred tax assets exceeding deferred tax liabilities with $18.1
million being recorded as an expense in 2006. The pension liability and associated deferred tax
asset adjustment recorded to equity in the fourth quarter as a result
of adoption of SFAS No. 158,
Employers Accounting for Defined Benefit Pension and Other Postretirement Plans, accounts for
$72.5 million of the total valuation allowance. The Company intends to evaluate the realizability
of deferred tax assets on a quarterly basis.
The effects of inflation in areas other than raw materials and natural gas did not have a material
effect on the results of operations of the Company in 2006.
2005 versus 2004
Consolidated net sales increased by $74 million in 2005. The increase was primarily a result of
improved net pricing and product mix. This increase was offset by lower unit volume and unfavorable
foreign currency translation. Operating profit in 2005 was $37 million less than the operating
profit reported in 2004. The favorable impacts of improved pricing and mix, lower products
liability costs and reductions to cost of sales resulting from settlements with raw material
suppliers for reimbursements of previously expensed costs were offset by increased raw material
costs, lower sales volumes, increasing production complexity and the impact of the work stoppage at
the Texarkana, Arkansas tire manufacturing facility.
The North American Tire Operations segment reached a contract agreement with members of United
Steelworkers of America Local No. 7521 on April 10, 2005 following a work stoppage at its
Texarkana, Arkansas facility which commenced on March 12, 2005. The facility employs approximately
1,700 production people and produces approximately 40,000 tires per day at capacity.
The Company experienced significant increases in the costs of certain of its principal raw
materials and natural gas, the principal energy source used in its manufacturing processes, during
2005 compared with the levels experienced during 2004. The principal raw materials for the Company
include synthetic rubber, carbon black, natural rubber, chemicals and reinforcement components.
The increases in the cost of crude oil based materials were the most significant driver of higher
raw material costs, with synthetic rubber increasing approximately 30 percent from 2004. The
pricing volatility in commodities such as crude oil and, to a lesser extent, steel continued to
contribute to the difficulty in managing the costs of related raw materials. Approximately 65
percent of the Companys raw materials are crude oil-based, a commodity which repeatedly set new
price records during 2005. The average cost of natural gas during 2005 increased approximately 20
percent from the average cost during 2004.
- 19 -
Reliable supply of raw materials was a significant concern during 2005, and contributed to the
volatility of the Companys costs for certain commodities. The increased price of crude oil, the
growing global demand for its derivative products, and the recent supply disruption in the United
States for certain commodities are contributing to the cost increases being experienced for raw
materials used by the Company and adding to concerns regarding their availability. The disruption
of supply in the United States for carbon black and synthetic rubber caused by hurricane Rita
resulted in the Companys decision to reduce production levels for certain of its products in its
domestic facilities during the fourth quarter. The production reductions were necessary to ensure
the adequate and uninterrupted availability of these commodities to maintain production
efficiencies and to assure the supply of certain products that are in high demand by the Companys
customers.
The Company manages the procurement of its raw materials and natural gas to assure supply and to
obtain the most favorable pricing. For natural rubber and natural gas, procurement is managed by
buying forward of production requirements and utilizing the spot market when advantageous. For
steel-based tire reinforcement materials, procurement is managed through long-term supply
contracts. For other principal materials, procurement arrangements include multi-year supply
agreements that may contain formula-based pricing based on commodity indices. These arrangements
provide quantities needed to satisfy normal manufacturing demands. The Company reacted promptly to
the supply disruptions occurring late in the third quarter by working to secure synthetic rubber
and carbon black from alternative vendors.
Selling, general and administrative expenses were $161 million (7.5 percent of net sales) in 2005
compared to $172 million (8.3 percent of net sales) in 2004. The decrease resulted primarily from
lower advertising costs and fringe benefits associated with employee programs that provide for
compensation based on the profitability of total Company financial results.
The North American Tire Operations segment conducts annual reviews of the enhanced product warranty
reserve established in connection with the 2001 settlement of class action litigation. This review
resulted in a decrease to the reserve of $.3 million in 2005 compared to a decrease of $11.3
million recorded in 2004.
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. Litigation of this type has increased significantly throughout the
tire industry following the Firestone tire recall announced in 2000.
Effective April 1, 2003, the Company established a new excess liability insurance program as more
fully described in the discussion of 2006 versus 2005 results. Products liability costs totaled
$60.5 million and $52.3 million in 2004 and 2005, respectively. Recoveries of legal fees were $9.3
million and $12.7 million in 2004 and 2005, respectively.
Interest expense increased $26.9 million in 2005 from 2004 primarily due to the allocation of $34.0
million of interest expense to discontinued operations in 2004. This increase was partially offset
by the reductions in interest expense resulting from the Companys repurchases of debt in 2004 and
2005. Also included in interest expense in 2005 is a gain of $1.7 million from interest rate swap
agreements on the Companys senior notes which were settled in the second quarter of 2005.
The Company incurred $4.2 million in costs associated with the repurchase of $278.4 million of its
long-term debt during 2005. Interest income increased $16.4 million in 2005 from 2004 as a result
of the high levels of cash on hand in 2005. Othernet decreased by $2.1 million in 2005 compared
to 2004. In 2004, the Company recorded a write-down of its investment in RubberNetwork.com LLC of
$1.9 million and, in 2005, recorded an additional write-down of $.2 million.
The Company recorded income tax expense of $.7 million on a loss before taxes of $14.3 million for
2005. This compares to income tax expense of $7.6 million on earnings before taxes of $35 million
for 2004. The net tax expense results primarily from an $8.4 million tax expense related to the
repatriation of $169 million under the provisions of the Homeland Investment Act, a provision of
the American Jobs Creation Act of 2004, offset by deferred tax benefits from operations.
The effects of inflation in areas other than raw materials and natural gas did not have a material
effect on the results of operations of the Company in 2005.
Restructuring
During 2004, the North American Tire Operations segment initiated two restructuring plans. In the
second quarter, the segment announced an initiative to consolidate its pre-cure retread operations
in Asheboro, North Carolina, and recorded a charge of $1.7 million to write certain related
equipment down to its scrap salvage value (the fair market value) and recorded $.1 million in
equipment disposal costs. In the third quarter, a plan to cease production of radial medium truck
tires by the end of 2005 at the Albany, Georgia tire facility was announced. These tires are being
sourced from Asian manufacturers. No employees were affected by
this initiative. The segment
- 20 -
recorded an impairment charge of $7.3 million for equipment
associated with radial medium truck tire production, writing it down to its fair market value, as
determined by the Companys expectations for proceeds upon its disposition.
During 2006, there were five restructuring initiatives announced and these are described below:
In May of 2006, the North American Tire Operations segment announced the planned closure of its
manufacturing facility in Athens, Georgia with an estimated cost of between $10 million and $11
million. The Company approved the manufacturing plant closure because this plants production
could be absorbed by other Company facilities. The facility was closed early in the third quarter.
During 2006, restructuring costs of $11.1 million were recorded. The assets of the facility were
written down to fair value resulting in a charge of $8.2 million. Severance costs totaling $1.5
million were recorded and payments totaling $1.1 million have been made resulting in an accrued
severance balance at December 31, 2006 of $.4 million. Additional employee-related severance costs
of $.1 million were recorded. Employee relocation costs of $.1 million have been incurred.
Equipment relocation and closure costs of $1.2 million have been recorded to date. The assets of
the facility, with a fair value of $4 million, are considered as held for sale and are included
on the Other current assets line of the Companys Consolidated Balance Sheets.
In September, the North American Tire Operations segment announced its plans to reconfigure its
tire manufacturing facility in Texarkana, Arkansas so that its production levels can flex to meet
tire demand. This reconfiguration is expected to result in a workforce reduction of approximately
350 people. This reduction is expected to be accomplished through attrition and layoffs. Certain
equipment in the facility will be relocated to meet the flexible production requirements. The
Company has targeted the end of the third quarter of 2007 as the completion date for this plant
reconfiguration. The cost of this initiative is estimated to range from between $8 million and
$11.5 million. This amount consists of equipment relocation and associated costs of between $5
million and $7 million and personnel related costs of between $3 million and $4.5 million. During
2006, equipment relocation costs of $.7 million have been recorded.
In November, the Company announced a restructuring of salaried support positions. The
restructuring will be accomplished through reductions in part-time assistance, normal attrition and
targeted severance actions. Approximately 80 people will be impacted by this initiative and the
end of the first quarter of 2007 is the targeted completion date. To date, $.9 million of
severance benefits have been accrued for persons or positions identified and payments totaling $.1
million have been made, resulting in an accrued severance balance at December 31, 2006 of $.8
million.
In December, the North American Tire Operations segment initiated a plan to reduce the number of
stock-keeping units manufactured in its facilities and to take tire molds out of service.
Approximately 600 molds have been identified under this plan. At December 31, 2006, 449 molds have
been taken out of service and written off. The service lives of the molds still in production have
been reduced to reflect the remaining useful production life. Both the mold write-off and the
increased depreciation expense associated with the change in the estimate of useful life are being
recorded as restructuring expense. Through December 31, 2006, $.3 million of molds have been
written-off and $.1 million of additional depreciation associated with this initiative has been
recorded. The end of the second quarter is the expected date when all of the molds will be taken
out of service and the total cost of this plan is estimated to be $.5 million.
During 2006, the International Tire Operations segment recorded $1.5 million in restructuring costs
associated with a management reorganization in Cooper Tire Europe. This initiative was undertaken
to reduce the European cost base to compensate for raw material cost increases in an increasingly
competitive European market. There were 50 employees impacted by this initiative and all severance
payments were made during 2006.
Additional information related to these restructuring initiatives appears in the Restructuring
note to the consolidated financial statements.
- 21 -
North American Tire Operations Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
|
|
|
Change |
|
|
(Dollar amounts in millions) |
|
2004 |
|
% |
|
2005 |
|
% |
|
2006 |
Sales |
|
$ |
1,862.9 |
|
|
|
4.9 |
% |
|
$ |
1,954.7 |
|
|
|
7.2 |
% |
|
$ |
2,096.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
$ |
64.0 |
|
|
|
-48.8 |
% |
|
$ |
32.8 |
|
|
|
-112.2 |
% |
|
$ |
(4.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit margin |
|
|
3.4 |
% |
|
|
-1.7 |
% |
|
|
1.7 |
% |
|
|
-1.9 |
% |
|
|
-0.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unit sales change |
|
|
|
|
|
|
-3.7 |
% |
|
|
|
|
|
|
-0.5 |
% |
|
|
|
|
Overview
The North American Tire Operations segment produces passenger car and light truck tires, primarily
for sale in the United States replacement market, and materials and equipment for the tread rubber
industry. Major distribution channels and customers include independent tire dealers, wholesale
distributors, regional and national retail tire chains, and large retail chains that sell tires as
well as other automotive products. The segment does not sell its products directly to end users
and does not manufacture tires for sale to the automobile original equipment manufacturers
(OEMs).
2006 versus 2005
Sales of the North American Tire Operations segment increased $142 million in 2006 from levels in
2005. The increase in sales was a result of improved net pricing and product mix ($171 million),
offset by lower unit volume ($29 million). The segments increased unit sales in the sport
utility vehicle tire replacement market and new product offerings of high performance tires
contributed to the improved product mix. The segment experienced a decrease in unit sales in the
economy, broadline and light truck tire lines. The segment recorded increases in the sales of its
proprietary brand tires and in sales to the segments distributor customers. These increases were
offset by decreased sales to its mass merchandiser customers.
In the United States, the segments unit sales of total light vehicle tires decreased 0.5% in 2006
from 2005. The decrease in tire unit sales was due, in part, to a weakening of the tire
replacement market as total industry shipments of light vehicle replacement tires in 2006 decreased
5% from 2005 levels. The segment also experienced increased competition from Asian tire
manufacturers. The segment experienced higher unit sales during the fourth quarter 2006 partially
as a result of the work stoppage at a competitor of the segment.
The segment also experienced decreased volume in mixed rubber pounds sold in the retread and custom
mixing markets 2006 compared to 2005. The decrease in mixed rubber pounds was due primarily to the
elimination of rubber mixing for automotive products previously supplied to Cooper-Standard
Automotive.
Segment operating profit in 2006 decreased $37 million from 2005. The impacts of improved net
pricing and product mix ($146 million) were offset by higher raw material costs ($101 million),
restructuring charges ($13 million), products liability costs ($11 million) and unabsorbed overhead
expenses associated with the reduced production schedule in 2006 ($18 million). The segment also
experienced lower unit volumes, higher advertising costs, higher shipping and outside storage
costs, higher utility costs and increases in other costs. During 2006, the segment reduced
production levels as part of a temporary shutdown of its four tire manufacturing facilities in the
United States in order to control inventory levels resulting from the weak North American
replacement tire market. 2006 also includes the cost to convert one of the segments manufacturing
facilities to a seven-day operation. 2005 included the cost of the work stoppage at the Texarkana,
Arkansas tire manufacturing facility and a reduction to cost of sales resulting from the settlement
with a raw material supplier for reimbursement of previously expensed costs.
During 2006, the North American Tire Operations segment recorded restructuring charges of $13
million related to four separate initiatives. See the discussion of these initiatives under the
Restructuring section above.
2005 versus 2004
Sales of the North American Tire Operations segment increased $92 million in 2005 from levels in
2004. The increase in sales was a result of improved net pricing and product mix ($178 million),
offset by lower unit volume ($86 million). The segments increased unit sales in the light truck
tire replacement market and new product offerings of high performance tires contributed to the
improved product mix. The segment recorded decreases in the sales of its proprietary brand tires
and in sales to the segments mass merchandiser customers. These decreases were partially offset
by increased sales to its distributor customers.
- 22 -
In the United States, the segments unit sales of total light vehicle tires decreased 3.7% in 2005
from 2004. The decrease in tire unit sales was primarily due to broadline economy tire lines,
offset partially by increased unit sales in the high performance and sport utility vehicle tire
lines. The increase in light truck tire units was due, in part, to the continuing expansion of
light truck products into the marketplace and was accomplished in spite of the work stoppage at the
Texarkana, Arkansas tire manufacturing facility.
Segment operating profit in 2005 decreased $31 million from 2004. Operating margins in 2005 were
1.7 percentage points below 2004 levels. The impacts of higher raw material costs ($126 million),
lower sales volumes, partially attributable with the work stoppage at the Texarkana, Arkansas tire
manufacturing facility ($36 million), and increasing production complexity and higher manufacturing
costs associated with the Texarkana facility work stoppage ($16 million) were partially offset by
improvements in pricing and product mix ($103 million), lower products liability costs ($8 million)
and reductions to cost of sales resulting from the settlements with raw material suppliers for
reimbursements of previously expensed costs ($18 million). In 2005 approximately $12 million of
corporate general and administrative expenses, which would have been allocated to the Companys
automotive operations in previous periods, were allocated to the North American Tire Operations
segment.
Outlook
The segment is optimistic regarding its opportunities for 2007. The segment has developed new
products in its premium touring and specialty light truck product offerings to satisfy current
customer requirements. These new products are expected to improve the profitability of the segment
by increasing sales and improving the mix of its products.
The segment has outsourced radial medium truck and certain passenger tire products to Asian
manufacturers, making domestic production capacity available for the production of larger light
truck tires and other higher-margin products. The segment expects to source over one million
medium truck and economy passenger tires in 2007 through various manufacturing initiatives. These
initiatives are important to the segments ability to profitably provide tire products to its
customers in North America.
Raw material prices are proving very difficult to predict accurately as commodity markets remain
volatile. Although the Company has seen some softening of the price of crude oil in the last
quarter, it will take some time to filter into the raw material feedstock markets. The Company has
also seen a downward trend in the natural rubber market since prices peaked in June 2006.
Natural rubber prices have decreased 30 percent through late November, however, due to the lead
times involved in the procurement and shipment of natural rubber, the Company will not see
meaningful relief until early 2007. Natural rubber prices have rallied since November and the upward movement is gaining strength. While the Company believes raw material, energy and
transportation costs will remain near current levels throughout 2007, these levels are
substantially higher than those experienced during the first six months of 2006. The Company
expects the pace of the increases to slow down and eventually stabilize or slightly decrease.
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. In the future, products liability costs could have a materially
greater impact on the consolidated results of operations and financial position of the Company.
The Transportation Recall Enhancement Accountability and Documentation Act (TREAD Act) became law
on November 1, 2000 and directly impacts the tire industry. The TREAD Act and any rules
promulgated under the TREAD Act are applicable to all tire manufacturers and importers of tires who
sell tires in the United States, regardless of where such tires are manufactured. Pursuant to the
statute, the National Highway Transportation Safety Administration (NHTSA), the federal agency
that oversees certain aspects of the tire industry, has proposed rules relating to test standards,
tire labeling, tire pressure monitoring, early warning reporting, tire recalls and record
retention. Rules for certain of these issues have been finalized; however, petitions for
reconsideration of certain of the finalized rules have been filed with NHTSA by the RMA on behalf
of its member tire manufacturers and the outcome of those petitions cannot be predicted with any
certainty. The segment incurred approximately $1.7 million of costs during 2006 to comply with
changes mandated by the technical design rules of the TREAD Act and anticipates incurring
approximately $0.8 million in 2007 to comply with the rules phasing in during the period.
The segment believes its operating profit levels will improve beyond the first quarter of 2007 not
only due to higher sales, but also due to the favorable impact of improved product mix, the
implementation of cost reduction programs, the leveling of raw material costs, the reduction of
manufacturing complexity and the conversion of its manufacturing facility in Texarkana, Arkansas to a
flexible production
schedule. Targeted growth plans for specific proprietary brand and key private brand customers,
growth in high performance product lines, the introduction of a new premium touring tire and
increasing demand for sport utility vehicle and light truck tire lines are expected to yield higher
margins and contribute favorably to the segments operating profit.
- 23 -
International Tire Operations Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
|
|
|
Change |
|
|
(Dollar amounts in millions) |
|
2004 |
|
% |
|
2005 |
|
% |
|
2006 |
Sales |
|
$ |
308.4 |
|
|
|
-1.0 |
% |
|
$ |
305.3 |
|
|
|
122.8 |
% |
|
$ |
680.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
$ |
21.4 |
|
|
|
-103.3 |
% |
|
$ |
(0.7 |
) |
|
|
n/m |
|
|
$ |
9.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit margin |
|
|
6.9 |
% |
|
|
-7.1 |
% |
|
|
-0.2 |
% |
|
|
1.6 |
% |
|
|
1.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unit sales change |
|
|
|
|
|
|
-0.5 |
% |
|
|
|
|
|
|
113.0 |
% |
|
|
|
|
Overview
The International Tire Operations segment manufactures and markets passenger car, light truck and
motorcycle tires for the replacement market, as well as racing tires and tire retread materials, in
Europe and the United Kingdom. With the Companys ownership interest in Cooper-Chengshan, the
International Tire Operations segment now manufactures and markets passenger car and light truck
radial tires as well as radial and bias medium truck tires in the Asian market. The segment has
completed construction of a plant in the Peoples Republic of China in a separate joint venture
arrangement.
2006 versus 2005
Sales of the International Tire Operations segment increased $375 million in 2006 from the sales
levels in 2005. The acquisition of Cooper-Chengshan contributed $365 million of sales in 2006.
Foreign currency changes had a favorable impact on sales of approximately $2 million. The impact of
the acquisition of Cooper-Chengshan and improved net pricing and product mix ($11 million) were
partially offset by lower unit volumes in Europe ($3 million).
Operating profit for the segment in 2006 was approximately $10 million higher than in 2005. The
impacts of the acquisition of Cooper-Chengshan and improved net pricing and product mix ($21
million) were partially offset by higher raw material costs ($10 million), higher expenses related
to the startup of the segments Asian operations ($7 million), restructuring costs ($2 million) and
increases in utility and other plant costs ($2 million). During 2006, the International Tire
Operations segment recorded approximately $2 million in restructuring costs related to a management
reorganization in Cooper Tire Europe and the restructuring of salaried personnel. See the
discussion of these initiatives under the Restructuring section above.
2005 versus 2004
Sales of the International Tire Operations segment decreased $3 million in 2005 from the sales
levels in 2004. The segments unit sales decreased .5 percent in 2005 from levels in 2004. The
foreign currency impact of a strengthened United States dollar in relation to the British pound
decreased sales in this segment approximately $1 million. The decrease in sales resulted from
lower sales volumes ($13 million), partially offset by improved pricing and customer/product mix,
including new product offerings in the performance line of tires ($11 million).
Operating profit for the segment in 2005 was approximately $22 million lower than in 2004 as the
contributions of improved pricing and customer/product mix ($3 million) were offset by lower sales
volumes, higher raw material costs ($6 million), expenses related to the startup of the segments
Asian operations ($5 million) and increases in utility and other plant costs.
Outlook
In Europe, the focus is on growing the Cooper and Avon brands in profitable channels using
performance and niche products. The strategically placed subsidiaries should continue to increase
sales volume. Opportunities are ongoing for motorsport and motorcycle business worldwide. The
manufacturing facility in Melksham, England will concentrate on high performance, racing and
motorcycle products and additional opportunities for outsourced products from low cost suppliers
will be explored to round out the product mix to supply customer needs.
In Asia, the segments strategy calls for alignment with strategic partners it believes will
provide access to local markets and position the segment to take advantage of the significant
growth anticipated in the region.
- 24 -
Effective February 4, 2006, the Company acquired a 51 percent ownership position in Cooper
Chengshan (Shandong) Passenger Tire Co. Ltd. and Cooper Chengshan (Shandong) Tire Company, Ltd.
The agreement includes a 25 percent position in the steel cord factory which is located adjacent to
the tire manufacturing facility in Rongchen City, Shandong, China. The two companies together were
known as Shandong Chengshan Tire Company, Ltd. (Chengshan) of Shandong, China. The companies
manufacture passenger car and light truck radial tires as well as radial and bias commercial tires
primarily under the brand names of Chengshan and Austone.
The International Tire Operations segment has a joint venture with Kenda Rubber Industrial Co.,
Ltd. of Taiwan (Kenda) which has constructed a tire manufacturing facility in the Peoples
Republic of China. Initial production from this facility began in the first quarter of 2007. All
tires produced at the facility during the first five years will be exported to markets outside of
China. The segment also has a manufacturing supply agreement with Kenda to provide opening-price
point passenger tires from China for distribution in the European and North American markets.
The segment has formed these agreements in Asia which it believes will be sufficient to provide an
adequate competitive position, immediate market recognition in China and a platform on which to
build as the Asian market develops.
Discontinued Operations
On December 23, 2004, the Company sold its automotive business, Cooper-Standard Automotive. In
September 2004, the North American Tire Operations segment announced its intent to cease its inner
tube business. These operations are considered to be discontinued operations as defined under
Statement of Financial Accounting Standard (SFAS) No. 144, Accounting for the Impairment or
Disposal of Long-Lived Assets, and require specific accounting and reporting which differs from
the approach used to report the Companys results in prior years. It also requires restatement of
comparable prior periods to conform to the required presentation.
Automotive Operations
|
|
|
|
|
(Dollar amounts in millions) |
|
2004 |
Sales |
|
$ |
1,852.0 |
|
|
|
|
|
|
Operating profit |
|
$ |
137.8 |
|
|
|
|
|
|
|
|
|
|
|
Operating profit margin |
|
|
7.4 |
% |
|
|
|
|
|
Vehicle build (millions) |
|
|
|
|
North America |
|
|
15.7 |
|
Europe |
|
|
20.1 |
|
|
|
|
|
|
Sales to U.S.-based OEMs |
|
|
78 |
% |
Overview
The Companys former automotive operations produced body sealing systems, active and passive
vibration control systems and fluid handling systems, primarily for the global automotive original
equipment manufacturing and replacement markets. The sale of these operations generated proceeds
of approximately $1.2 billion and a gain of $112 million. The sale provided the Company
significant opportunities to focus exclusively on its global tire business where it believes more
value can be generated over the longer term.
Inner Tube Business
In September 2004 the Company announced its intent to cease its inner tube business. The Company
recorded restructuring charges of $5.1 million related to this decision, which included an
impairment charge of $2.9 million to write the inner tube assets down to their fair market value,
severance costs of $1.1 million, employee benefit costs of $.8 million and other costs of $.3
million.
Sales for the Companys inner tube business for 2004 were $17 million. The operating loss in 2004
was $5.8 million, including the restructuring costs described above.
- 25 -
Gain on Sale of Cooper-Standard Automotive
On December 23, 2004, the Company sold its automotive operations, known as Cooper-Standard
Automotive, to an entity formed by The Cypress Group and Goldman Sachs Capital Partners. Proceeds
from the sale were $1.226 billion, including additional proceeds of approximately $54.3 million
received during 2005.
The Company recorded a gain of $112.4 million on the sale based on the preliminary sales price,
including a tax benefit of $6.4 million resulting primarily from currently deductible compensation
expenses and other costs associated with the sale. Differences from the buyers reported
post-closing amounts and the final payment amount, if any, were to be reflected as adjustments to
the gain on the sale after the final payment amount was agreed upon. There was no tax liability on
the gain due to a capital loss in the United States resulting from book and tax bases differences
and a statutory exemption from tax on the capital gain in the United Kingdom.
During the first quarter of 2005, the Company recorded the final settlement on purchase price
adjustments reached with the buyer of Cooper-Standard during April, resulting in additional sales
proceeds of $5.5 million and total proceeds of $1.227 billion. Other minor adjustments were
recorded in subsequent quarters as additional information became known.
For 2005, the Company recorded a net additional gain of $5.5 million plus a tax benefit of $.2
million resulting primarily from deductible compensation expenses and other costs associated with
the sale. There was no tax liability on the additional gain due to a non-tax-benefited capital
loss in the United States resulting from book and tax bases differences and a statutory exemption
from tax on the capital gain in the United Kingdom. These amounts are included in Income (loss)
from discontinued operations, net of income taxes, on the Companys consolidated statements of
operations.
In connection with the sale, the Company agreed to indemnify the buyer against pre-closing income
tax liabilities and other items specified in the Sale Agreement. For indemnity commitments where
the Company believes future payments are probable, it also believes the expected outcomes can be
estimated with reasonable accuracy. Accordingly, for such amounts, a liability has been recorded
with a corresponding decrease in the gain on the sale. Other indemnity provisions will be
monitored for possible future payments not presently contemplated. With the passage of time,
additional information may become available to the Company which would indicate the estimated
indemnification amounts require revision. Changes in estimates of the amount of indemnity payments
will be reflected as an adjustment to the gain on sale in the periods in which the additional
information becomes known.
Outlook for the Company
The Company believes improving operating efficiencies, cost reduction projects and production
realignment will enable it to improve profitability in 2007. The Company has specific projects
focused on profitability improvement. It intends to reduce inventory by $100 million from the June
30, 2006 levels by the end of 2007. It is committed to identify, approve and implement $170
million in profit improvements through more contemporary product management, mix improvement,
better pricing, a change in our manufacturing strategy and a multitude of cost reduction
initiatives.
Modest growth in performance, sport utility vehicle and light truck tires will also contribute to
margin improvement. After a year of extraordinary soft market demand, the industry is expected to
return to more normal levels of growth in 2007. In addition, price increases implemented in 2006
will help the Company offset the continuing high costs of raw materials.
However, the Company continues to be cautious in its expectations of future profitability because
of the unknown factors which impact this industry: consumer confidence, gasoline prices which
relate to miles driven, raw material cost volatility, intense competition and currency
fluctuations.
Significant sales growth is anticipated in 2007 due to a full year of Cooper-Chengshan operations,
new customer agreements and a favorable industry growth forecast. Product mix will continue to
grow richer as new, premium products continue to be introduced. The Company is aggressively
managing its exposure to products liability litigation.
Raw material prices are proving very difficult to predict accurately as commodity markets remain
volatile. Although the Company has seen some softening of the price of crude oil in the last
quarter, it will take some time to filter into the raw material feedstock markets. The Company has also seen a downward trend in the natural rubber market since prices
peaked in June 2006. Natural rubber prices have decreased 30 percent through November, however, due to the lead times involved in the procurement and shipment of natural rubber,
the Company will not see meaningful relief until early 2007. Natural
rubber prices have rallied since November and the upward movement is gaining strength. While the Company believes raw
material, energy and transportation costs will remain near current levels throughout 2007, these
levels are substantially higher than those experienced during the first six months of 2006. The
Company expects the pace of the increases to slow down and eventually stabilize or slightly
decrease.
- 26 -
Liquidity and Capital Resources
Generation and uses of cash - Net cash provided by the operating activities of continuing
operations was $115.5 million in 2006, $44.2 million more than the $71.3 million provided in 2005.
Net income after adjustments for non-cash items increased $15.7 million to $99.8 million in 2006.
Changes in operating assets and liabilities generated $15.7 million in 2006 compared to $12.8
million used in 2005. The inclusion of the Cooper-Chengshan operations has contributed to the
increases in accounts receivable, inventories and accounts payable. Inventory levels in the North
American Tire Operations segment at December 31, 2006 were below prior year levels.
Net cash used in investing activities during 2006 reflects the Companys acquisition of its
ownership position in Cooper-Chengshan for $43.0 million, net of cash acquired, and capital
expenditures of $187.7 million, an increase of $15.5 million from 2005. This increase is primarily
due to investments in the Companys joint venture with Kenda to build a tire plant in China. The
Companys capital expenditure commitments at December 31, 2006 are $24.6 million and are included
in the Unconditional purchase line of the Contractual Obligations table which appears later in
this section. These commitments will be satisfied with existing cash and cash flows from
operations in early 2007.
During 2006, Cooper-Chengshan issued $15.3 million of long-term debt to its minority interest
shareholder and $48.6 million in short-term debt to financial institutions. The Companys
Cooper-Kenda joint venture issued $10.2 million of long-term debt to a Chinese financial
institution and received $18.4 million from its joint venture partner for construction of the tire
manufacturing facility in China.
Dividends paid on the Companys common shares in 2006 were $25.8 million, compared to $26.6 million
in 2005. The Company has maintained a quarterly dividend of 10.5 cents per share for the three
years ending December 31, 2006.
Available credit facilities On June 30, 2004, the Company restated and amended its revolving
credit facility with a consortium of ten banks (the Agreement). The Agreement contains two
primary covenants. An interest coverage ratio (consolidated earnings before interest, taxes,
depreciation and amortization divided by consolidated net interest expense) is required to be
maintained at a minimum of 3.0 times by the Company. A ratio of consolidated net indebtedness to
consolidated capitalization below 55 percent is also required. Consolidated net indebtedness is
indebtedness measured in accordance with generally accepted accounting principles in the United
States reduced by cash and eligible short term investments in excess of $30 million. At December
31, 2006, the Company was in compliance with the financial covenants contained it its credit
agreements. At that date, the ratio of consolidated net indebtedness to consolidated
capitalization was 41.2 percent and the interest coverage was 3.9 times. The Company anticipates
that it will remain in compliance with these covenants in 2007 based upon its business forecast for
the year.
The Agreement, as amended, provides up to $175 million in credit facilities until August 31, 2008.
On August 30, 2006, the Company established an accounts receivable securitization facility of up to
$175 million. Pursuant to the terms of the facility, the Company sells certain of its domestic
trade receivables on a continuous basis to its wholly-owned, bankruptcy-remote subsidiary, Cooper
Receivables LLC (CRLLC). In turn, CRLLC may sell from time-to-time an undivided ownership
interest in the purchased trade receivables, without recourse, to a PNC Bank administered,
asset-backed commercial paper conduit. The facility expires in August 2009. No ownership
interests in the purchased trade receivables have been sold to the bank conduit through December
31, 2006.
Under the provisions of SFAS No. 140 Accounting for Transfers and Servicing of Financial Assets
and Extinguishments of Liabilities, the ownership interest in the trade receivables sold to the
bank conduit will be recorded as legal transfers without recourse, with those accounts receivable
removed from the consolidated balance sheet. The Company has agreed to service any sold trade
receivables for the financial institution at market rates; accordingly, no servicing asset or
liability will be recognized.
The Company established a $1.2 billion universal shelf registration in 1999 in connection with an
acquisition. Fixed rate debt of $800 million was issued pursuant to the shelf registration in
December 1999 to fund the acquisition. The remaining $400 million available under the shelf
registration continues to be available at December 31, 2006. Securities that may be issued under
this shelf registration include debt securities, preferred stock, fractional interests in preferred
stock represented by depositary shares, common stock and warrants to purchase debt securities,
common stock or preferred stock.
Available cash and contractual commitments - At December 31, 2006, the Company had cash and cash
equivalents totaling $222 million. The Companys additional borrowing capacity through use of its
credit agreement with its bank group and other bank lines at December 31, 2006 was $346.9 million.
As part of the amounts payable to the non-controlling owner of Cooper-Chengshan, the Company has
remaining obligations of $17.9 million due upon the signing of the share pledge agreement providing
collateral against unknown liabilities or upon the resolution of post-closing adjustments, if any,
for which the period extends to July 2007.
- 27 -
The Company anticipates that cash flows from operations in 2007 will be positive and, together with
available cash and credit facilities, will be more than adequate to fund its projected capital
expenditures, including its portion of expenditures in partially-owned subsidiaries and dividend
goals. There are no significant long-term debt obligations due until 2009.
In connection with the Cooper-Chengshan acquisition, beginning January 1, 2009 and continuing through
December 31, 2011, the minority interest partner has the right to sell, and, if exercised, the
Company has the obligation to purchase, the remaining 49 percent minority interest share at a
minimum price of $62.7 million. This put option is not included in the table below.
The Companys cash requirements relating to contractual obligations at December 31, 2006 are
summarized in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollar amounts in thousands) |
|
Payment Due by Period |
|
|
|
|
|
|
|
Less than |
|
|
|
|
|
|
|
|
|
|
After |
|
Contractual Obligations |
|
Total |
|
|
1 year |
|
|
1-3 years |
|
|
3-5 years |
|
|
5 years |
|
Long-term debt |
|
$ |
508,133 |
|
|
$ |
|
|
|
$ |
217,675 |
|
|
$ |
|
|
|
$ |
290,458 |
|
Capital lease obligations |
|
|
5,080 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,080 |
|
Interest on long-term debt and capital lease
obligations |
|
|
412,550 |
|
|
|
39,415 |
|
|
|
77,403 |
|
|
|
46,257 |
|
|
|
249,475 |
|
Operating leases |
|
|
67,399 |
|
|
|
15,739 |
|
|
|
22,732 |
|
|
|
18,162 |
|
|
|
10,766 |
|
Notes payable |
|
|
112,803 |
|
|
|
112,803 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Unconditional purchase (a) |
|
|
71,617 |
|
|
|
71,617 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement benefits other than pensions (b) |
|
|
275,128 |
|
|
|
16,549 |
|
|
|
34,190 |
|
|
|
36,194 |
|
|
|
188,195 |
|
Other long-term liabilities (b) (c) |
|
|
296,344 |
|
|
|
2,014 |
|
|
|
42,668 |
|
|
|
33,753 |
|
|
|
217,909 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual cash obligations |
|
$ |
1,749,054 |
|
|
$ |
258,137 |
|
|
$ |
394,668 |
|
|
$ |
134,366 |
|
|
$ |
961,883 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Noncancelable purchase order commitments for capital expenditures and raw materials,
principally natural rubber, made in the ordinary course of business. |
|
(b) |
|
Based on long-term amounts recorded under U.S. generally accepted accounting principles. |
|
(c) |
|
Pension liability, products liability, nonqualified benefit plans, warranty reserve and
other non-current liabilities. |
Credit agency ratings Standard & Poors has rated the Companys long-term corporate credit,
senior unsecured debt and senior unsecured shelf registration at B+. Moodys Investors Service has
assigned a B2 rating to the Companys long-term debt. The Company believes it will continue to
have access to the credit markets, although at higher borrowing costs than in the past.
New Accounting Standards
For a discussion of recent accounting pronouncements and their impact on the Company, see the
Significant Accounting Policies Accounting pronouncements note to the consolidated financial
statements.
Critical Accounting Policies
Managements Discussion and Analysis of Financial Condition and Results of Operations discusses
the Companys consolidated financial statements, which have been prepared in accordance with
accounting principles generally accepted in the United States. When more than one accounting
principle, or the method of its application, is generally accepted, the Company selects the
principle or method that is appropriate in its specific circumstances. The Companys accounting
policies are more fully described in the Significant Accounting Policies note to the consolidated
financial statements. Application of these accounting principles requires management to make
estimates and assumptions that affect the reported amounts of assets and liabilities, the
disclosure of contingent assets and liabilities, and the reported amounts of revenues and expenses
during the reporting period. Management bases its estimates and judgments on historical experience
and on other factors that are believed to be reasonable under the circumstances, the results of
which form the basis for making judgments about the carrying value of assets and liabilities that
are not readily apparent from other
sources. Actual results may differ from these estimates under different assumptions or conditions.
The Company believes that of its significant accounting policies, the following may involve a
higher degree of judgment or estimation than other accounting policies.
Products liability The Company is a defendant in various products liability claims in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company.
The Company accrues costs for products liability at the time a loss is probable and the amount of
loss can be estimated. The Company believes the probability of loss can be established and the
amount of loss can be estimated only after certain minimum information is available, including
verification that Company-produced products were involved in the incident giving rise to the claim,
the condition of
- 28 -
the product purported to be involved in the claim, the nature of the incident
giving rise to the claim and the extent of the purported injury or damages. In cases where such
information is known, each products liability claim is evaluated based on its specific facts and
circumstances. A judgment is then made, taking into account the views of counsel and other
relevant factors, to determine the requirement for establishment or revision of an accrual for any
potential liability. The liability often cannot be determined with precision until the claim is
resolved. Pursuant to applicable accounting rules, the Company accrues the minimum liability for
each known claim when the estimated outcome is a range of possible loss and no one amount within
that range is more likely than another. No specific accrual is made for individual unasserted
claims or for asserted claims where the minimum information needed to evaluate the probability of a
liability is not yet known. However, an accrual for such claims based, in part, on managements
expectations for future litigation activity is maintained. Because of the speculative nature of
litigation in the United States, the Company does not believe a meaningful aggregate range of
potential loss for asserted and unasserted claims can be determined. The total cost of resolution
of such claims, or increase in reserves resulting from greater knowledge of specific facts and
circumstances related to such claims, could have a greater impact on the consolidated results of
operations and financial position of the Company in future periods and, in some periods, could be
material.
The Companys exposure for each claim occurring prior to April 1, 2003 is limited by the coverage
provided by its excess liability insurance program. The program for that period includes a
relatively low per claim retention and a policy year aggregate retention limit on claims arising
from occurrences which took place during a particular policy year. Effective April 1, 2003, the
Company established a new excess liability insurance program. The new program covers the Companys
products liability claims occurring on or after April 1, 2003 and is occurrence-based insurance
coverage which includes an increased per claim retention limit, increased policy limits and the
establishment of a captive insurance company. Premium costs for insurance coverage in excess of
the self-insured amounts for the April 1, 2004 to March 31, 2005 policy year were $10,419 higher
than under the program in place prior to April 1, 2003, the per claim retention limit increased
$13,250 and the aggregate retention limit was eliminated, while excess liability coverage increased
by $35,000. The Company continued the program effective April 1, 2005 with an increase in the per
claim retention limit of $10,000 and a premium cost reduction of $5,320. The total per claim
retention limit for claims occurring in this policy year is $25,000.
The products liability expense reported by the Company includes amortization of insurance premium
costs, adjustments to settlement reserves and legal costs incurred in defending claims against the
Company offset by recoveries of legal fees. Legal costs are expensed as incurred and products
liability insurance premiums are amortized over coverage periods. The Company is entitled to
reimbursement, under certain insurance contracts in place for periods ending prior to April 1,
2003, of legal fees expensed in prior periods based on events occurring in those periods. The
Company records the reimbursements under such policies in the period the conditions for
reimbursement are met.
Products liability costs totaled $60,476, $52,323 and $63,649 in 2004, 2005 and 2006, respectively,
and include recoveries of legal fees of $9,349, $12,700 and $9,434 in 2004, 2005 and 2006,
respectively. Policies applicable to claims occurring on April 1, 2003, and thereafter, do not
provide for recovery of legal fees.
Income Taxes The Company is required to make certain estimates and judgments to determine income
tax expense for financial statement purposes. These estimates and judgments are made in the
calculation of tax credits, tax benefits and deductions (such as the U.S. tax incentive for export
sales) and in the calculation of certain tax assets and liabilities which arise from differences in
the timing of the recognition of revenue and expense for tax and financial statement purposes.
Significant changes to these estimates may result in an increase or decrease to tax provisions in
subsequent periods.
The Company must assess the likelihood that it will be able to recover its deferred tax assets. If
recovery is not likely, the provision for income tax expense must be increased by recording a
valuation allowance against the deferred tax assets that are deemed to be not recoverable. The
Company has recorded a full valuation allowance against its net U.S. deferred tax asset position at
December 31, 2006 as it cannot assure the utilization of these assets before they expire. In the
event there is a change in circumstances in the future which would affect the utilization of these
deferred tax assets, the tax provision in that accounting period would be reduced by the amount of
the assets then deemed to be realizable.
In addition, the calculation of the Companys tax liabilities involves a degree of uncertainty in
the application of complex tax regulations. The Company recognizes liabilities for anticipated tax
audit issues in the U. S. and other jurisdictions based on its estimates of whether, and the extent
to which, additional tax payments are more likely than not. If, and at the time, the Company
determines payment of such amounts are less likely than not, the liability will be reversed and a
tax benefit recognized to reduce the provision for income taxes. The Company will record an
increase to its provision for income tax expense in the period it determines it is more likely than
not that recorded liabilities are less than the ultimate tax assessment.
Impairment of long-lived assets The Companys long-lived assets include property, plant and
equipment, goodwill and other intangible assets. If an indicator of impairment exists for certain
groups of property, plant and equipment or definite-lived intangible assets, the Company will
compare the forecasted undiscounted cash flows attributable to the assets to their carrying values.
If the carrying values exceed the undiscounted cash flows, the Company then determines the fair
values of the assets. If the carrying values exceed the fair values of the assets, then an
impairment charge is recognized for the difference. During 2006, the Company recorded impairment
- 29 -
charges related to two restructuring initiatives in the North American Tire segment. The segment
closed its manufacturing facility in Athens, Georgia and recorded $8.2 million to write assets down
to fair value. The segment also recorded $.4 million associated with the write-off of tire molds
which were taken out of production in conjunction with the initiative to reduce the number of stock
keeping units manufactured in its facilities.
During 2005, impairments of $.9 million were recorded related to molds used in the North American
Tire Operations segment. During 2004, impairments of $7.5 million were recorded as part of the
Companys restructuring expenses related to the decision to cease radial medium truck tire
production.
During 2006, the Company recorded goodwill of $23.7 million and intangible assets of $14.1 million
associated with the Chengshan acquisition. The Company assesses the potential impairment of its
goodwill and other indefinite-lived assets at least annually or when events or circumstances
indicate impairment may have occurred. The carrying value of these assets is compared to their
fair value. If the carrying values exceed the fair values, then a hypothetical purchase price
allocation is computed and the impairment charge, if any, is then recorded.
As discussed in the footnotes to the financial statements, Note 6 Goodwill and Intangible Assets,
the Company assessed the goodwill and the indefinite-lived intangible asset in the North American
Tire Operations segment at December 1, 2006 and determined that impairment existed. Following a
review of the valuation of the segments identifiable assets, the Company wrote off the goodwill of
the segment. The Company reduced the value of the indefinite-lived intangible at December 31, 2006
to the value indicated by the annual review.
The Company cannot predict the occurrence of future impairment-triggering events. Such events may
include, but are not limited to, significant industry or economic trends and strategic decisions
made in response to changes in the economic and competitive conditions impacting the Companys
businesses.
Pension and postretirement benefits The Company has recorded significant pension liabilities in
the United States and the United Kingdom and other postretirement benefit liabilities in the United
States that are developed from actuarial valuations. The determination of the Companys pension
liabilities requires key assumptions regarding discount rates used to determine the present value
of future benefits payments, expected returns on plan assets and the rates of future compensation
increases. The discount rate is also significant to the development of other postretirement
benefit liabilities. The Company determines these assumptions in consultation with its actuaries.
The discount rate reflects the rate used to estimate the value of the Companys pension and other
postretirement liabilities for which they could be settled at the end of the year. When
determining the discount rate, the Company considers the most recent available interest rates on
Moodys Aa Corporate bonds, with maturities of at least twenty years, late in the fourth quarter
and then factors into the rate its expectations for change by year-end. The Company discounted the
expected pension disbursements over the next fifty years using a yield curve based on market data
as of December 31, 2006, which validated the present value determined using the single benchmark
rate for all years. Based upon this analysis, the Company did not change the discount rate used to
measure its United States pension and postretirement benefit liabilities from 5.75 percent. A
similar analysis was completed in the United Kingdom and the Company reduced the discount rate used
to measure its United Kingdom pension liabilities to 5.3 percent at December 31, 2006 from 5.5
percent at December 31, 2005. The effect of this reduction in the discount rate assumption was to
increase the projected benefit obligation at December 31, 2006 by $3.6 million which will also
result in an increase of less than $.1 million in pension expense during 2007.
The rate of future compensation increases is used to determine the future benefits to be paid for
salaried and non-bargained employees, because the amount of a participants pension is partially
attributable to the compensation earned during his or her career. The rate reflects the Companys
expectations over time for salary and wage inflation and the impacts of promotions and incentive
compensation, which is based on profitability. The Company used 3.25 percent for the estimated
future compensation increases in
measuring its United States pension liabilities at December 31, 2006 and December 31, 2005. In the
United Kingdom, the Company used 3.67 percent for the estimated future compensation increase at
December 31, 2006 compared to a rate of 4.0 percent at December 31, 2005. The reduction is result
of a pay reduction for process workers.
The assumed long-term rate of return on pension plan assets is applied to the market value of plan
assets to derive a reduction to pension expense that approximates the expected average rate of
asset investment return over ten or more years. A decrease in the expected long-term rate of
return will increase pension expense, whereas an increase in the expected long-term rate will
reduce pension expense. Decreases in the level of actual plan assets will serve to increase the
amount of pension expense, whereas increases in the level of actual plan assets will serve to
decrease the amount of pension expense. Any shortfall in the actual return on plan assets from the
expected return will increase pension expense in future years due to the amortization of the
shortfall, whereas any excess in the actual return on plan assets from the expected return will
reduce pension expense in future periods due to the amortization of the excess.
- 30 -
The Companys investment policy for United States plans assets is to maintain an allocation
of 70 percent in equity securities and 30 percent in debt securities. The Companys
investment policy for United Kingdom plan assets is to maintain an allocation of 65 percent in
equity securities and 35 percent in fixed income securities. Equity security investments are
structured to achieve an equal balance between growth and value stocks. The Company
determines the annual rate of return on pension assets by first analyzing the composition of
its asset portfolio. Historical rates of return are applied to the portfolio. This computed
rate of return is reviewed by the Companys investment advisors and actuaries. Industry
comparables and other outside guidance is also considered in the annual selection of the
expected rates of return on pension assets.
The actual return on United States pension plans assets approximated 11.2 percent in 2006 and 8.0
percent in 2005. The higher actual return on plan assets reflects higher equity returns than in
the prior year. The actual return on United Kingdom pension plan assets approximated 9.8 percent
in 2006 and 19.4 percent in 2005. The lower returns in 2006 were mainly the result of lower
returns on United Kingdom and overseas equities. Using recent and projected market and economic
conditions, the Company maintained its estimate for the expected long-term return on its United
States plan assets at nine percent, the same assumption used to derive 2005 and 2006 expense. The
expected long-term return on United Kingdom plan assets used to derive the 2006 pension expense was
7.5 percent, compared to a rate of 8.75 percent used to derive the 2005 pension expense. The lower
rate is the result of a reduction in real bond yields in 2005 which led to an expectation of lower
investment returns in 2006, in addition to a .5 percent reduction in the underlying assumed level
of inflation.
The Company has accumulated net deferred losses resulting from the shortfalls and excesses in
actual returns on pension plan assets from expected returns and, in the measurement of pensions
liabilities, decreases and increases in the discount rate and the rate of future compensation
increases and differences between actuarial assumptions and actual experience totaling $300 million
at December 31, 2006. These amounts are being amortized in accordance with the corridor
amortization requirements of SFAS No. 87, Employers Accounting for Pensions, over periods
ranging from ten years to 15 years. Amortization of these net deferred losses was $15 million in
2006 and $13 million in 2005.
The Company adopted SFAS No. 106, Employers Accounting for Postretirement Benefits Other Than
Pensions (SFAS No. 106), in 1992 and, to mitigate the impact of medical cost inflation on the
Companys retiree medical obligation, instituted per participant, or per household, caps on the
amounts of retiree medical benefits it will provide to future retirees. The caps do not apply to
individuals who retired prior to certain specified dates. Costs in excess of these caps will be
paid by plan participants. The Company implemented increased cost sharing in 2004 in the retiree
medical coverage provided to certain eligible current and future retirees. Since then cost sharing
has expanded such that nearly all covered retirees pay a charge to be enrolled. The medical care
cost trend rate has a significant impact on the liabilities recorded by the Company. A one percent
increase in the assumed health care cost trend rate would increase retiree medical obligations by
$3.6 million and increase retiree medical benefits expense by $.3 million.
The Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) was enacted
in December 2003. The Act introduced a prescription drug benefit under Medicare Part D as well as
an option for a federal subsidy to sponsors of retiree health plans that provide a benefit that is
at least actuarially equivalent to Medicare Part D. In May 2004, the FASB issued FASB Staff
Position (FSP) 106-2, Accounting and Disclosure Requirements Related to the Medicare
Prescription Drug Improvement and Modernization Act of 2003. This FSP provided accounting and
disclosure guidance for employers who sponsor postretirement health care plans that provide drug
benefits. Regulations regarding implementation of provisions relevant to the Companys accounting
are complex and contain acknowledged open issues. The Act reduced the Companys net periodic
postretirement benefit cost by $2.2 million in 2004 including service cost, interest cost and
amortization of the actuarial gain. The total impact on the Companys actuarial liability in 2004,
under all U. S. plans, was a reduction of $15.3 million being accounted for as an actuarial gain to
be amortized. Cumulative gains and losses are amortized as a portion of the Companys periodic
expense over a period of fifteen years. At December 31, 2006, this actuarial gain has been reduced
to $5.8 million as a result of amortization, the Companys revised expectations of the subsidy to
be received and the impact of the Act on the health care benefits being provided to its
participants. The Company applied to receive the federal drug subsidy in 2006 and received $.4
million relating to the first three quarters of the year.
The Company intends to continue to analyze the options available with respect to the relationship
of the Company health care benefits with all parts of Medicare to attain the most cost effective
coordination.
On December 31, 2006, the Company adopted the recognition and disclosure provisions of SFAS No.
158. This statement required the Company to recognize the funded status (i.e., the difference
between the fair value of plan assets and the projected benefit obligation) of its pension and
other postretirement benefit (OPEB) plans in the December 31, 2006 consolidated balance sheet, with
a corresponding adjustment to cumulative other comprehensive loss (a component of stockholders
equity), net of tax. The adjustment to cumulative other comprehensive loss at adoption represents
the net unrecognized actuarial losses and unrecognized prior service costs, all of which were
previously netted against the plans funded status in the Companys consolidated balance sheets
pursuant to the provisions of SFAS No. 87, Employers Accounting for Pensions (SFAS No. 87) and
SFAS No. 106. These amounts will be subsequently recognized as net periodic pension cost pursuant
to the Companys historical accounting policy for amortizing such amounts. Further, actuarial
gains and losses that arise in subsequent periods and are not recognized as net periodic benefit
costs in the same periods will be recognized as a component of other comprehensive income. Those
amounts will be subsequently recognized as components of net periodic benefit cost on the same
basis as the amount recognized in cumulative other comprehensive loss at adoption of SFAS No. 158.
- 31 -
The adoption of SFAS No. 158 had no effect on the Companys consolidated statement of operations
for the year ended December 31, 2006, or for any prior periods presented, and it will not effect
the Companys operating results in future periods. Had the Company not been required to adopt SFAS
No. 158 at December 31, 2006, it would have recognized an additional minimum liability pursuant to
the provisions of SFAS No 87.
Off-Balance Sheet Arrangements
Certain operating leases related to property and equipment used in the operations of
Cooper-Standard Automotive were guaranteed by the Company. These guarantees require the Company,
in the event Cooper-Standard fails to honor its commitments, to satisfy the terms of the lease
agreements. As part of the sale of the automotive operations, the Company is seeking releases of
those guarantees but to date has been unable to secure releases from certain lessors. The most
significant of those leases is for a U. S. manufacturing facility with a remaining term of 10 years
and total remaining payments of approximately $11.5 million. Other leases cover two facilities in
the United Kingdom and manufacturing equipment. These leases have remaining terms of from nine
months to seven years and remaining payments of approximately $5.0 million. The Company does not
believe it is presently probable that it will be called upon to make these payments. Accordingly,
no accrual for these guarantees has been recorded. If information becomes known to the Company at
a later date which indicates its performance under these guarantees is probable, accruals for the
obligations will be required.
Item 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
The Company is exposed to fluctuations in interest rates and currency exchange rates from its
financial instruments. The Company actively monitors its exposure to risk from changes in foreign
currency exchange rates and interest rates. Derivative financial instruments are used to reduce
the impact of these risks. See the Significant Accounting Policies Derivative financial
instruments and Fair Value of Financial Instruments notes to the consolidated financial
statements for additional information.
The Company has estimated its market risk exposures using sensitivity analysis. These analyses
measure the potential loss in future earnings, cash flows or fair values of market sensitive
instruments resulting from a hypothetical ten percent change in interest rates or foreign currency
exchange rates.
A ten percent decrease in interest rates would have adversely affected the fair value of the
Companys fixed-rate, long-term debt by approximately $25.1 million at December 31, 2006 and
approximately $27.1 million at December 31, 2005. A ten percent increase in the interest rates for
the Companys floating rate long-term debt obligations would not have been material to the
Companys results of operations and cash flows.
To manage the volatility of currency exchange exposures related to future sales and purchases, the
Company nets the exposures on a consolidated basis to take advantage of natural offsets. For the
residual portion, the Company enters into forward exchange contracts and purchases options with
maturities of less than 12 months pursuant to the Companys policies and hedging practices. The
changes in fair value of these hedging instruments are offset in part or in whole by corresponding
changes in the fair value of cash flows of the underlying exposures being hedged. The Companys
unprotected exposures to earnings and cash flow fluctuations due to changes in foreign currency
exchange rates were not significant at December 31, 2006 and 2005.
The Company enters into fair value, foreign exchange contracts to manage its exposure to foreign
currency denominated receivables and payables. The impact from a ten percent change in foreign
currency exchange rates on the Companys foreign currency
denominated obligations and related foreign exchange contracts would not have been material to the
Companys results of operations and cash flows.
- 32 -
Item 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
CONSOLIDATED STATEMENTS OF OPERATIONS
Years ended December 31
(Dollar amounts in thousands except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Net sales |
|
$ |
2,081,609 |
|
|
$ |
2,155,185 |
|
|
$ |
2,676,242 |
|
Cost of products sold |
|
|
1,848,616 |
|
|
|
1,967,835 |
|
|
|
2,478,679 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
232,993 |
|
|
|
187,350 |
|
|
|
197,563 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative |
|
|
171,689 |
|
|
|
161,192 |
|
|
|
192,737 |
|
Adjustments to class action warranty |
|
|
(11,273 |
) |
|
|
(277 |
) |
|
|
|
|
Restructuring |
|
|
9,353 |
|
|
|
|
|
|
|
14,575 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
|
63,224 |
|
|
|
26,435 |
|
|
|
(9,749 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
27,569 |
|
|
|
54,511 |
|
|
|
47,166 |
|
Debt extinguishment costs |
|
|
|
|
|
|
4,228 |
|
|
|
(77 |
) |
Interest income |
|
|
(2,068 |
) |
|
|
(18,541 |
) |
|
|
(10,067 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
|
|
|
|
(4,286 |
) |
Impairment of goodwill and
indefinite-lived intangible asset |
|
|
|
|
|
|
|
|
|
|
51,546 |
|
Other net |
|
|
2,717 |
|
|
|
588 |
|
|
|
(2,077 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations
before income taxes |
|
|
35,006 |
|
|
|
(14,351 |
) |
|
|
(91,954 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision (benefit) for income taxes |
|
|
7,560 |
|
|
|
704 |
|
|
|
(9,727 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations
before minority interests |
|
|
27,446 |
|
|
|
(15,055 |
) |
|
|
(82,227 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority interests |
|
|
|
|
|
|
22 |
|
|
|
(3,663 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations |
|
|
27,446 |
|
|
|
(15,033 |
) |
|
|
(85,890 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from discontinued operations, net
of income taxes |
|
|
61,478 |
|
|
|
|
|
|
|
7,379 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gain on sale of discontinued operations
including income tax benefit |
|
|
112,448 |
|
|
|
5,677 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income/(loss) |
|
$ |
201,372 |
|
|
$ |
(9,356 |
) |
|
$ |
(78,511 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations |
|
$ |
0.37 |
|
|
$ |
(0.24 |
) |
|
$ |
(1.40 |
) |
Income from discontinued operations |
|
|
0.83 |
|
|
|
|
|
|
|
0.12 |
|
Gain on sale of discontinued operations |
|
|
1.52 |
|
|
|
0.09 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income/(loss) |
|
$ |
2.71 |
* |
|
$ |
(0.15 |
) |
|
$ |
(1.28 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
Income/(loss) from continuing operations |
|
$ |
0.37 |
|
|
$ |
(0.24 |
) |
|
$ |
(1.40 |
) |
Income from discontinued operations |
|
|
0.82 |
|
|
|
|
|
|
|
0.12 |
|
Gain on sale of discontinued operations |
|
|
1.50 |
|
|
|
0.09 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income/(loss) |
|
$ |
2.68 |
* |
|
$ |
(0.15 |
) |
|
$ |
(1.28 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Amounts do not add due to rounding |
See Notes to Consolidated Financial Statements, pages 38 to 67.
- 33 -
CONSOLIDATED BALANCE SHEETS
December 31
(Dollar amounts in thousands, except par value amounts)
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
280,712 |
|
|
$ |
221,655 |
|
Accounts receivable, less allowances
of $5,765 in 2005 and $8,880 in 2006 |
|
|
338,793 |
|
|
|
414,096 |
|
Inventories at lower of cost or market: |
|
|
|
|
|
|
|
|
Finished goods |
|
|
221,968 |
|
|
|
240,100 |
|
Work in process |
|
|
21,820 |
|
|
|
28,458 |
|
Raw materials and supplies |
|
|
62,258 |
|
|
|
83,129 |
|
|
|
|
|
|
|
|
|
|
|
306,046 |
|
|
|
351,687 |
|
Other current assets |
|
|
20,120 |
|
|
|
21,686 |
|
Deferred income taxes |
|
|
23,130 |
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
968,801 |
|
|
|
1,009,124 |
|
Property, plant and equipment: |
|
|
|
|
|
|
|
|
Land and land improvements |
|
|
39,152 |
|
|
|
41,553 |
|
Buildings |
|
|
266,364 |
|
|
|
298,706 |
|
Machinery and equipment |
|
|
1,396,248 |
|
|
|
1,636,091 |
|
Molds, cores and rings |
|
|
225,555 |
|
|
|
268,158 |
|
|
|
|
|
|
|
|
|
|
|
1,927,319 |
|
|
|
2,244,508 |
|
Less accumulated depreciation and amortization |
|
|
1,141,094 |
|
|
|
1,252,692 |
|
|
|
|
|
|
|
|
Net property, plant and equipment |
|
|
786,225 |
|
|
|
991,816 |
|
Goodwill |
|
|
48,172 |
|
|
|
24,439 |
|
Intangibles, net of accumulated amortization of $18,028
in 2005 and $22,446 in 2006 |
|
|
31,108 |
|
|
|
37,399 |
|
Restricted cash |
|
|
12,382 |
|
|
|
7,550 |
|
Other assets |
|
|
305,498 |
|
|
|
164,951 |
|
|
|
|
|
|
|
|
|
|
$ |
2,152,186 |
|
|
$ |
2,235,279 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 38 to 67.
- 34 -
December 31
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
LIABILITIES AND STOCKHOLDERS EQUITY |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Notes payable |
|
$ |
79 |
|
|
$ |
112,803 |
|
Payable to non-controlling owner of subsidiary |
|
|
|
|
|
|
51,527 |
|
Accounts payable |
|
|
157,785 |
|
|
|
238,181 |
|
Accrued liabilities |
|
|
99,659 |
|
|
|
117,005 |
|
Income taxes |
|
|
15,390 |
|
|
|
4,698 |
|
Liabilities related to the sale of automotive operations |
|
|
4,684 |
|
|
|
3,038 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
277,597 |
|
|
|
527,252 |
|
|
Long-term debt |
|
|
491,618 |
|
|
|
513,213 |
|
Postretirement benefits other than pensions |
|
|
181,997 |
|
|
|
258,579 |
|
Other long-term liabilities |
|
|
220,896 |
|
|
|
217,743 |
|
Long-term liabilities related to the sale of automotive operations |
|
|
14,407 |
|
|
|
8,913 |
|
Deferred income taxes |
|
|
21,941 |
|
|
|
|
|
Minority interests in consolidated subsidiaries |
|
|
4,954 |
|
|
|
69,688 |
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Preferred stock, $1 par value; 5,000,000 shares
authorized; none issued |
|
|
|
|
|
|
|
|
Common stock, $1 par value; 300,000,000 shares
authorized; 86,322,514 shares issued in 2005 and in 2006 |
|
|
86,323 |
|
|
|
86,323 |
|
Capital in excess of par value |
|
|
37,667 |
|
|
|
38,144 |
|
Retained earnings |
|
|
1,361,269 |
|
|
|
1,256,971 |
|
Cumulative other comprehensive loss |
|
|
(86,323 |
) |
|
|
(282,552 |
) |
|
|
|
|
|
|
|
|
|
|
1,398,936 |
|
|
|
1,098,886 |
|
Less: common shares in treasury at cost
(25,001,503 in 2005 and 24,943,265 in 2006) |
|
|
(460,160 |
) |
|
|
(458,995 |
) |
|
|
|
|
|
|
|
Total stockholders equity |
|
|
938,776 |
|
|
|
639,891 |
|
|
|
|
|
|
|
|
|
|
$ |
2,152,186 |
|
|
$ |
2,235,279 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 38 to 67.
- 35 -
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
(Dollar amounts in thousands except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative |
|
|
|
|
|
|
|
|
|
Common |
|
|
Capital In |
|
|
|
|
|
|
Other |
|
|
Common |
|
|
|
|
|
|
Stock |
|
|
Excess of |
|
|
Retained |
|
|
Comprehensive |
|
|
Shares in |
|
|
|
|
|
|
$1 Par Value |
|
|
Par Value |
|
|
Earnings |
|
|
Income (Loss) |
|
|
Treasury |
|
|
Total |
|
Balance at January 1, 2004 |
|
$ |
85,268 |
|
|
$ |
24,813 |
|
|
$ |
1,226,999 |
|
|
$ |
(109,679 |
) |
|
$ |
(197,012 |
) |
|
$ |
1,030,389 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
201,372 |
|
|
|
|
|
|
|
|
|
|
|
201,372 |
|
Other comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability adjustment, net
of $16,641 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,798 |
|
|
|
|
|
|
|
24,798 |
|
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23,200 |
|
|
|
|
|
|
|
23,200 |
|
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $894 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,454 |
|
|
|
|
|
|
|
1,454 |
|
Sale of Automotive |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(13,858 |
) |
|
|
|
|
|
|
(13,858 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
236,966 |
|
Purchase of 4,030,100 treasury shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(83,064 |
) |
|
|
(83,064 |
) |
Stock compensation plans |
|
|
1,054 |
|
|
|
13,259 |
|
|
|
|
|
|
|
|
|
|
|
3,032 |
|
|
|
17,345 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(31,103 |
) |
|
|
|
|
|
|
|
|
|
|
(31,103 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004 |
|
|
86,322 |
|
|
|
38,072 |
|
|
|
1,397,268 |
|
|
|
(74,085 |
) |
|
|
(277,044 |
) |
|
|
1,170,533 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(9,356 |
) |
|
|
|
|
|
|
|
|
|
|
(9,356 |
) |
Other comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability adjustment, net
of $4,238 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,818 |
) |
|
|
|
|
|
|
(4,818 |
) |
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,714 |
) |
|
|
|
|
|
|
(10,714 |
) |
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $2,034 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,294 |
|
|
|
|
|
|
|
3,294 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(21,594 |
) |
Purchase of 10,151,636 treasury
shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(189,764 |
) |
|
|
(189,764 |
) |
Stock compensation plans, including
tax benefit of $1,273 |
|
|
1 |
|
|
|
(405 |
) |
|
|
|
|
|
|
|
|
|
|
6,648 |
|
|
|
6,244 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(26,643 |
) |
|
|
|
|
|
|
|
|
|
|
(26,643 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
86,323 |
|
|
|
37,667 |
|
|
|
1,361,269 |
|
|
|
(86,323 |
) |
|
|
(460,160 |
) |
|
|
938,776 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(78,511 |
) |
|
|
|
|
|
|
|
|
|
|
(78,511 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability adjustment, net
of $6,469 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(15,795 |
) |
|
|
|
|
|
|
(15,795 |
) |
Currency translation
adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,228 |
|
|
|
|
|
|
|
16,228 |
|
Change in the fair value of
derivatives and unrealized
gain on marketable securities,
net of $633 tax effect |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
559 |
|
|
|
|
|
|
|
559 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(77,519 |
) |
Adjustment to initially apply SFAS No.
158, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(197,221 |
) |
|
|
|
|
|
|
(197,221 |
) |
Stock compensation plans, including
tax benefit of $8 |
|
|
|
|
|
|
477 |
|
|
|
(6 |
) |
|
|
|
|
|
|
1,165 |
|
|
|
1,636 |
|
Cash dividends $.42 per share |
|
|
|
|
|
|
|
|
|
|
(25,781 |
) |
|
|
|
|
|
|
|
|
|
|
(25,781 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
$ |
86,323 |
|
|
$ |
38,144 |
|
|
$ |
1,256,971 |
|
|
$ |
(282,552 |
) |
|
$ |
(458,995 |
) |
|
$ |
639,891 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 38 to 67.
- 36 -
CONSOLIDATED STATEMENTS OF CASH FLOWS
Years ended December 31
(Dollar amounts in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income/(loss) |
|
$ |
201,372 |
|
|
$ |
(9,356 |
) |
|
$ |
(78,511 |
) |
Adjustments to reconcile net income/(loss) to net cash
provided by (used in) continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
Income from discontinued operations, net of income
taxes |
|
|
(61,478 |
) |
|
|
(5,677 |
) |
|
|
(7,379 |
) |
Gain on sale of discontinued operations including
income tax benefit |
|
|
(112,448 |
) |
|
|
|
|
|
|
|
|
Depreciation |
|
|
109,805 |
|
|
|
108,340 |
|
|
|
132,860 |
|
Amortization |
|
|
4,792 |
|
|
|
7,327 |
|
|
|
5,513 |
|
Deferred income taxes |
|
|
(12,296 |
) |
|
|
(16,522 |
) |
|
|
(18,056 |
) |
Stock based compensation |
|
|
|
|
|
|
248 |
|
|
|
1,572 |
|
Noncontrolling shareholders income (expense) |
|
|
|
|
|
|
(22 |
) |
|
|
3,663 |
|
Adjustments to class action warranty |
|
|
(11,273 |
) |
|
|
(277 |
) |
|
|
|
|
Restructuring asset write-down |
|
|
9,251 |
|
|
|
|
|
|
|
8,570 |
|
Impairment of goodwill and indefinite-lived intangible
asset |
|
|
|
|
|
|
|
|
|
|
51,546 |
|
Changes in operating assets and liabilities of
continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(8,379 |
) |
|
|
(2,952 |
) |
|
|
(30,823 |
) |
Inventories |
|
|
(55,823 |
) |
|
|
(62,715 |
) |
|
|
(1,557 |
) |
Other current assets |
|
|
(24,765 |
) |
|
|
28,156 |
|
|
|
3,981 |
|
Accounts payable |
|
|
44,154 |
|
|
|
(21,329 |
) |
|
|
14,779 |
|
Accrued liabilities |
|
|
1,106 |
|
|
|
15,931 |
|
|
|
4,532 |
|
Other items |
|
|
(91,335 |
) |
|
|
30,100 |
|
|
|
24,788 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) continuing operations |
|
|
(7,317 |
) |
|
|
71,252 |
|
|
|
115,478 |
|
Net cash provided by (used in) discontinued
operations |
|
|
109,289 |
|
|
|
(17,635 |
) |
|
|
239 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
101,972 |
|
|
|
53,617 |
|
|
|
115,717 |
|
Investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(159,308 |
) |
|
|
(172,152 |
) |
|
|
(188,525 |
) |
Investment in Kumho Tire Company |
|
|
|
|
|
|
(107,961 |
) |
|
|
|
|
Proceeds from the sale of (investment in)
available-for-sale debt securities |
|
|
(46,064 |
) |
|
|
46,064 |
|
|
|
|
|
Acquisition of businesses, net of cash acquired |
|
|
|
|
|
|
|
|
|
|
(43,046 |
) |
Proceeds from the sale of business |
|
|
1,172,267 |
|
|
|
54,270 |
|
|
|
|
|
Proceeds from the sale of assets |
|
|
37 |
|
|
|
3,709 |
|
|
|
972 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) continuing operations |
|
|
966,932 |
|
|
|
(176,070 |
) |
|
|
(230,599 |
) |
Net cash provided by (used in) discontinued
operations |
|
|
(45,318 |
) |
|
|
3,170 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) investing activities |
|
|
921,614 |
|
|
|
(172,900 |
) |
|
|
(230,599 |
) |
Financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Payments on long-term debt |
|
|
(90,003 |
) |
|
|
(278,362 |
) |
|
|
(4,000 |
) |
Net borrowings (repayments) under credit facilities |
|
|
(32,751 |
) |
|
|
(354 |
) |
|
|
74,097 |
|
Contributions of joint venture partner |
|
|
|
|
|
|
4,210 |
|
|
|
18,424 |
|
Purchase of treasury shares |
|
|
(83,064 |
) |
|
|
(189,764 |
) |
|
|
|
|
Payment of dividends |
|
|
(31,103 |
) |
|
|
(26,643 |
) |
|
|
(25,781 |
) |
Issuance of common shares and excess
tax benefits on options |
|
|
17,345 |
|
|
|
4,673 |
|
|
|
149 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) continuing operations |
|
|
(219,576 |
) |
|
|
(486,240 |
) |
|
|
62,889 |
|
Net cash provided by discontinued operations |
|
|
14,495 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities |
|
|
(205,081 |
) |
|
|
(486,240 |
) |
|
|
62,889 |
|
Effects of exchange rate changes on cash of
continuing operations |
|
|
9,757 |
|
|
|
4,507 |
|
|
|
(7,064 |
) |
Effects of exchange rate changes on cash of
discontinued operations |
|
|
(12,960 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Changes in cash and cash equivalents |
|
|
815,302 |
|
|
|
(601,016 |
) |
|
|
(59,057 |
) |
Cash and cash equivalents at beginning of year |
|
|
66,426 |
|
|
|
881,728 |
|
|
|
280,712 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
881,728 |
|
|
$ |
280,712 |
|
|
$ |
221,655 |
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements, pages 38 to 67.
- 37 -
Notes to Consolidated Financial Statements
(Dollar amounts in thousands except per share amounts)
Note
1 - Significant Accounting Policies
Reclassification On December 23, 2004, the Company sold its automotive business,
Cooper-Standard Automotive (Cooper-Standard), to an entity formed by The Cypress Group and
Goldman Sachs Capital Partners. Also in September 2004, the North American Tire Operations
segment announced its intent to cease its inner tube business. These operations are
considered to be discontinued operations as defined under Statement of Financial Accounting
Standard (SFAS) No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets,
and require specific accounting and reporting.
The Companys consolidated financial statements reflect the accounting and disclosure
requirements of SFAS No. 144, which mandate the segregation of operating results for the
current year and comparable prior year periods and the balance sheets related to the
discontinued operations from those related to ongoing operations. Accordingly, the
consolidated statements of operations for the years ended December 31, 2004, 2005 and 2006
reflect this segregation as income from continuing operations and income from discontinued
operations and the consolidated balance sheets at December 31, 2005 and 2006 display the
current and long-term liabilities related to the sale of the automotive operations.
Certain amounts for prior years have been reclassified to conform to 2006 presentations.
Principles of consolidation - The consolidated financial statements include the accounts of
the Company and its majority owned subsidiaries. Acquired businesses are included in the
consolidated financial statements from the dates of acquisition. All intercompany accounts
and transactions have been eliminated.
The equity method of accounting is followed for investments in 20 percent to 50 percent owned
companies. The cost method is followed in those situations where the Companys ownership is
less than 20 percent and the Company does not have the ability to exercise significant
influence over the affiliate.
The Company has entered into a joint venture with Kenda Tire Company to construct and operate
a tire manufacturing facility in China. The Company has determined it is the primary
beneficiary of this variable interest entity and has included its assets, liabilities and
operating results in its consolidated financial statements. The Company has recorded the
minority interest related to the joint venture partners ownership in minority interests in
consolidated subsidiaries. The following table summarizes the balance sheets of this
variable interest entity at December 31:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
608 |
|
|
$ |
5,940 |
|
Accounts receivable |
|
|
106 |
|
|
|
2,238 |
|
Prepaid expenses |
|
|
39 |
|
|
|
960 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
753 |
|
|
|
9,138 |
|
Net property, plant and equipment |
|
|
9,563 |
|
|
|
69,409 |
|
Intangibles and other assets |
|
|
|
|
|
|
4,326 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
10,316 |
|
|
$ |
82,873 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders equity |
|
|
|
|
|
|
|
|
Notes payable |
|
$ |
|
|
|
$ |
10,083 |
|
Accounts payable |
|
|
404 |
|
|
|
5,889 |
|
Accrued liabilities |
|
|
4 |
|
|
|
48 |
|
|
|
|
|
|
|
|
Current liabilities |
|
|
408 |
|
|
|
16,020 |
|
Long-term debt |
|
|
|
|
|
|
10,234 |
|
Stockholders equity |
|
|
9,908 |
|
|
|
56,619 |
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity |
|
$ |
10,316 |
|
|
$ |
82,873 |
|
|
|
|
|
|
|
|
Cash and cash equivalents and Short-term investments - The Company considers highly liquid
investments with an original maturity of three months or less to be cash equivalents.
The Companys objectives related to the investment of cash not required for operations is to
preserve capital, meet the Companys liquidity needs and earn a return consistent with these
guidelines and market conditions. Investments deemed
- 38 -
eligible for the investment of
the Companys cash include: 1) U.S. Treasury securities and general obligations fully
guaranteed with respect to principle and interest by the government; 2) obligations of U.S.
government agencies; 3) commercial paper or other corporate notes of prime quality purchased
directly from the issuer or through recognized money market dealers; 4) time deposits,
certificates of deposit or bankers acceptances of banks rated A- by Standard & Poors or
A3 by Moodys; 5) collateralized mortgage obligations rated AAA by Standard & Poors and
Aaa by Moodys; 6) tax-exempt and taxable obligations of state and local governments of
prime quality; and 7) mutual funds or outside managed portfolios that invest in the above
investments. The Company had cash and cash equivalents totaling $280,712 and $221,655 at
December 31, 2005 and December 31, 2006, respectively. The majority of the cash and cash
equivalents was invested in eligible financial instruments in excess of amounts insured by
the Federal Deposit Insurance Corporation and, therefore, subject to credit risk.
Accounts receivable The Company records trade accounts receivable when revenue is recorded
in accordance with its revenue recognition policy and relieves accounts receivable when
payments are received from customers.
Allowance for doubtful accounts - The allowance for doubtful accounts is established through
charges to the provision for bad debts. The Company evaluates the adequacy of the allowance
for doubtful accounts on a periodic basis. The evaluation includes historical trends in
collections and write-offs, managements judgment of the probability of collecting accounts
and managements evaluation of business risk. This evaluation is inherently subjective, as
it requires estimates that are susceptible to revision as more information becomes available.
Accounts are determined to be uncollectible when the debt is deemed to be worthless or only
recoverable in part, and are written off at that time through a charge against the allowance
for doubtful accounts.
Inventories
- Inventories are valued at cost, which is not in excess of market. Inventory
costs have been determined by the last-in, first-out (LIFO) method for substantially all U.
S. inventories. Costs of other inventories have been determined principally by the first-in,
first-out (FIFO) method.
Long-lived assets - Property, plant and equipment are recorded at cost and depreciated or
amortized using the straight-line or accelerated methods over the following expected useful
lives:
|
|
|
Buildings and improvements
|
|
10 to 40 years |
Machinery and equipment
|
|
5 to 14 years |
Furniture and fixtures
|
|
5 to 10 years |
Molds, cores and rings
|
|
4 to 10 years |
Intangibles with definite lives include trademarks, technology and intellectual property
which are amortized over their useful lives which range from five years to 30 years. The
Company evaluates the recoverability of long-lived assets based on undiscounted projected
cash flows excluding interest and taxes when any impairment is indicated. Goodwill and other
indefinite-lived intangibles are assessed for potential impairment at least annually or when
events or circumstances indicate impairment may have occurred.
Pre-production costs related to long-term supply arrangements - When the Company has a
contractual arrangement for reimbursement of costs incurred during the engineering and design
phase of customer-owned mold projects by the customer, development costs are recorded in
Other assets in the accompanying consolidated balance sheets. Reimbursable costs for
customer-owned molds included in Other assets were $1,773 and $2,238 at December 31, 2005 and
2006, respectively. Upon completion and acceptance of customer-owned molds, reimbursable
costs are recorded as accounts receivable. At December 31, 2005 and 2006, respectively,
$1,664 and $2,110 were included in Accounts receivable for customer-owned molds.
Restricted
cash - In conjunction with the sale of Cooper-Standard, under terms of
an employment agreement with the president of the automotive operations, the Company is
obligated to pay the severance costs and related excise taxes, if any, if severance occurs on
or prior to December 31, 2007. Under the terms of a change in control severance pay plan for
eight additional key executives, such executives were entitled to specified severance
payments if terminated by the buyer on or prior to December 22, 2006. The Company was
required to fund, immediately following the sale, its potential obligation for such severance
payments into a rabbi trust with a third party trustee for the possible benefit of these
executives. During 2005 and 2006, payments were made as a result of the separation of two
executives covered by this change in control agreement. Subsequent to December 22, 2006, the
amounts in the rabbi trust relating to the obligation for severance payments of the six
remaining executives covered by the change in control severance pay plan were returned to the
general cash account of the Company. The balances of this and other smaller trusts at
December 31, 2005 and 2006 were $12,382 and $7,550, respectively.
Earnings (loss) per common share Net income (loss) per share is computed on the basis of
the weighted average number of common shares outstanding each year. Diluted earnings (loss)
per share from continuing operations includes the dilutive effect of stock options and other
stock units. The following table sets forth the computation of basic and diluted earnings
(loss) per share:
- 39 -
|
|
|
|
|
|
|
|
|
|
|
|
|
(Number of shares in thousands) |
|
2004 |
|
|
2005 |
|
|
2006 |
|
Numerator for basic and diluted earnings (loss) per share income
(loss) from continuing operations available to common stockholders |
|
$ |
27,446 |
|
|
$ |
(15,033 |
) |
|
$ |
(85,890 |
) |
|
Denominator for basic earnings (loss) per share weighted-average
shares outstanding |
|
|
74,201 |
|
|
|
63,653 |
|
|
|
61,338 |
|
|
Effect of dilutive securities stock options and other stock units |
|
|
984 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for diluted earnings (loss) per share adjusted
weighted-average shares outstanding |
|
|
75,185 |
|
|
|
63,653 |
|
|
|
61,338 |
|
|
Basic and diluted earnings (loss) per share from continuing operations |
|
$ |
0.37 |
|
|
$ |
(0.24 |
) |
|
$ |
(1.40 |
) |
Options to purchase shares of the Companys common stock not included in the computation of
diluted earnings per share because the options exercise prices were greater than the average
market price of the common shares were 501,000 in 2004. These options could be dilutive in
the future depending on the performance of the Companys stock. Due to the loss recorded in
2005, 3,165,000 options were not included in the computation of diluted earnings (loss) per
share. Due to the loss recorded in 2006, 2,597,000 options were not included in the
computation of diluted earnings (loss) per share. During 2005, the Company repurchased
10,151,000 shares. No additional shares were repurchased in 2006.
Derivative financial instruments Derivative financial instruments are utilized by the
Company to reduce foreign currency exchange risks. The Company has established policies and
procedures for risk assessment and the approval, reporting and monitoring of derivative
financial instrument activities. The Company does not enter into financial instruments for
trading or speculative purposes.
The Company uses foreign currency forward contracts as hedges of the fair value of certain
non-U.S. dollar denominated asset and liability positions, primarily accounts receivable.
Gains and losses resulting from the impact of currency exchange rate movements on these
forward contracts are recognized in the accompanying consolidated statements of income in the
period in which the exchange rates change and offset the foreign currency gains and losses on
the underlying exposure being hedged.
Foreign currency forward contracts are also used to hedge variable cash flows associated with
forecasted sales and purchases denominated in currencies that are not the functional currency
of certain entities. The forward contracts have maturities of less than twelve months
pursuant to the Companys policies and hedging practices. These forward contracts meet the
criteria for and have been designated as cash flow hedges. Accordingly, unrealized gains and
losses on such forward contracts are recorded as a separate component of stockholders equity
in the accompanying consolidated balance sheets and reclassified into earnings as the hedged
transaction affects earnings.
The Companys hedges have been highly effective. The Company monitors the actual and
forecasted foreign currency sales and purchases versus the amounts hedged to identify any
hedge ineffectiveness. The Company also performs regression analysis comparing the change in
value of the hedging contracts versus the underlying foreign currency sales and purchases,
which confirms a high correlation and hedge effectiveness. Any hedge ineffectiveness is
recorded as an adjustment in the accompanying consolidated financial statements of operations
in the period in which the ineffectiveness occurs. To date, an immaterial amount of
ineffectiveness has been identified and recorded.
Income taxes - Income tax expense for continuing operations and discontinued operations is
based on reported earnings (loss) before income taxes in accordance with the tax rules and
regulations of the specific legal entities within the various specific taxing jurisdictions
where the Companys income is earned. The income tax rates imposed by these taxing
jurisdictions vary substantially. Taxable income may differ from income before income taxes
for financial accounting purposes. To the extent that differences are due to revenue or
expense items reported in one period for tax purposes and in another period for financial
accounting purposes, a provision for deferred income taxes is made using enacted tax rates in
effect for the year in which the
- 40 -
differences are expected to reverse. A valuation allowance
is recognized if it is anticipated that some or all of a deferred tax
asset may not be realized. Deferred income taxes are not recorded on undistributed earnings
of international affiliates based on the Companys intention that these earnings will
continue to be reinvested.
Products liability The Company accrues costs for products liability at the time a loss is
probable and the amount of loss can be estimated. The Company believes the probability of
loss can be established and the amount of loss can be estimated only after certain minimum
information is available, including verification that Company-produced products were involved
in the incident giving rise to the claim, the condition of the product purported to be
involved in the claim, the nature of the incident giving rise to the claim and the extent of
the purported injury or damages. In cases where such information is known, each products
liability claim is evaluated based on its specific facts and circumstances. A judgment is
then made, taking into account the views of counsel and other relevant factors, to determine
the requirement for establishment or revision of an accrual for any potential liability. The
liability often cannot be determined with precision until the claim is resolved. Pursuant to
applicable accounting rules, the Company accrues the minimum liability for each known claim
when the estimated outcome is a range of possible loss and no one amount within that range is
more likely than another. No specific accrual is made for individual unasserted claims or
for asserted claims where the minimum information needed to evaluate the probability of a
liability is not yet known. However, an accrual for such claims based, in part, on
managements expectations for future litigation activity is maintained. Because of the
speculative nature of litigation in the United States, the Company does not believe a
meaningful aggregate range of potential loss for asserted and unasserted claims can be
determined. The total cost of resolution of such claims, or increase in reserves resulting
from greater knowledge of specific facts and circumstances related to such claims, could have
a greater impact on the consolidated results of operations and financial position of the
Company in future periods and, in some periods, could be material.
The Companys exposure for each claim occurring prior to April 1, 2003 is limited by the
coverage provided by its excess liability insurance program. The program for that period
includes a relatively low per claim retention and a policy year aggregate retention limit on
claims arising from occurrences which took place during a particular policy year. Effective
April 1, 2003, the Company established a new excess liability insurance program. The new
program covers the Companys products liability claims occurring on or after April 1, 2003
and is occurrence-based insurance coverage which includes an increased per claim retention
limit, increased policy limits and the establishment of a captive insurance company. Premium
costs for insurance coverage in excess of the self-insured amounts for the April 1, 2004 to
March 31, 2005 policy year were $10,419 higher than under the program in place prior to April
1, 2003; the per claim retention limit increased $13,250 and the aggregate retention limit
was eliminated, while excess liability coverage increased by $35,000. The Company continued
the program effective April 1, 2005 with an increase in the per claim retention limit of
$10,000 and a premium cost reduction of $5,320. The total per claim retention limit for
claims occurring in this policy year is $25,000.
The products liability expense reported by the Company includes amortization of insurance
premium costs, adjustments to settlement reserves, and legal costs incurred in defending
claims against the Company offset by recoveries of legal fees. Legal costs are expensed as
incurred and products liability insurance premiums are amortized over coverage periods. The
Company is entitled to reimbursement, under certain insurance contracts in place for periods
ending prior to April 1, 2003, of legal fees expensed in prior periods based on events
occurring in those periods. The Company records the reimbursements under such policies in
the period the conditions for reimbursement are met.
Products liability costs totaled $60,476, $52,323 and $63,649 in 2004, 2005 and 2006,
respectively, and include recoveries of legal fees of $9,349, $12,700 and $9,434 in 2004,
2005 and 2006, respectively. Policies applicable to claims occurring on April 1, 2003, and
thereafter, do not provide for recovery of legal fees.
Advertising expense Expenses incurred for advertising include production and media and are
generally expensed when incurred. Dealer-earned cooperative advertising expense is recorded
when earned. Advertising expense for 2004, 2005 and 2006 was $51,745, $48,064 and $59,328,
respectively.
Stock-based compensation - On January 1, 2006, the Company adopted SFAS No. 123(R),
Share-Based Payment, which is a revision of SFAS No. 123 and supersedes APB Opinion No. 25,
Accounting for Stock Issued to Employees, and amends SFAS No. 95, Statement of Cash
Flows. The Company adopted SFAS No. 123 (R) using the modified prospective method of
transition. Accordingly, prior periods have not been restated.
On November 16, 2005, the Compensation Committee of the Company approved an acceleration of
vesting of employee stock options and approximately 1,768 options with varying remaining
vesting schedules became immediately exercisable. The action to accelerate vesting was done
for the purpose of avoiding future expenses associated with any unvested stock options
granted prior to the effective date of SFAS No. 123(R). In accordance with the adoption of
SFAS No. 123 (R), the Companys pre-tax income from continuing operations for year ended
December 31, 2006 was not materially affected because of the acceleration of the vesting.
- 41 -
Prior to the adoption of SFAS No. 123 (R), the Company presented all benefits of its tax
deductions resulting from the exercise of share-based compensation as operating cash flows in
its Statement of Cash Flows. SFAS No. 123(R) requires the benefits of tax deductions in
excess of the compensation cost recognized for those options (excess tax benefits) to be
classified as financing cash flows. For the year ended December 31, 2006, the Company
recognized $8 of excess tax benefits as a financing cash inflow.
The fair value of option grants was estimated at the date of grant using a Black-Scholes
option pricing model with the following weighted-average assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
2005 |
|
2006 |
Risk-free interest rate |
|
|
2.4 |
% |
|
|
3.5 |
% |
|
|
4.6 |
% |
Dividend yield |
|
|
2.1 |
% |
|
|
1.9 |
% |
|
|
2.9 |
% |
Expected volatility of the Companys
common stock |
|
|
0.336 |
|
|
|
0.240 |
|
|
|
0.350 |
|
Expected life in years |
|
|
6.7 |
|
|
|
6.8 |
|
|
|
6.8 |
|
The weighted-average fair value of options granted in 2004, 2005 and 2006 was $5.69, $5.28
and $4.55, respectively. For purposes of pro forma disclosures, the estimated fair value of
options is amortized to expense over the options vesting period.
The Companys reported and pro forma financial results are as follows:
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
Income (loss) from continuing operations
as reported |
|
$ |
27,446 |
|
|
$ |
(15,033 |
) |
Deduct: Total stock-based
employee compensation
expense determined under the
fair value based method for
all awards, net of related tax
effects |
|
|
(1,322 |
) |
|
|
(5,138 |
) |
|
|
|
|
|
|
|
Pro forma income (loss) from continuing operations |
|
$ |
26,124 |
|
|
$ |
(20,171 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share from continuing operations: |
|
|
|
|
|
|
|
|
Reported |
|
$ |
0.37 |
|
|
$ |
(0.24 |
) |
Pro forma |
|
|
0.35 |
|
|
|
(0.32 |
) |
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share from continuing operations: |
|
|
|
|
|
|
|
|
Reported |
|
$ |
0.37 |
|
|
$ |
(0.24 |
) |
Pro forma |
|
|
0.35 |
|
|
|
(0.32 |
) |
Warranties The Company provides for the estimated cost of product warranties at the time
revenue is recognized based primarily on historical return rates, estimates of the eligible
tire population and the value of tires to be replaced. During 2005, as a result of the
review of the adequacy of its warranty liabilities which is performed each quarter, the
Company reduced the enhanced warranty accrual established in 2001 as a result of the class
action settlement by $371. The following table summarizes the activity in the Companys
product warranty liabilities which are recorded in Accrued liabilities and Other long-term
liabilities in the Companys Consolidated Balance Sheets:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Reserve at January 1 |
|
$ |
10,048 |
|
|
$ |
9,064 |
|
Acquisition of Cooper-Chengshan |
|
|
|
|
|
|
6,810 |
|
Additions |
|
|
5,789 |
|
|
|
15,186 |
|
Reduction to enhanced warranty reserve |
|
|
(371 |
) |
|
|
|
|
Payments |
|
|
(6,402 |
) |
|
|
(15,093 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserve at December 31 |
|
$ |
9,064 |
|
|
$ |
15,967 |
|
|
|
|
|
|
|
|
- 42 -
Use of estimates The preparation of consolidated financial statements in conformity with U.
S. generally accepted accounting principles requires management to make estimates and
assumptions that affect reported amounts of: (1) revenues and expenses during the reporting
period; and (2) assets and liabilities, as well as disclosure of contingent assets and
liabilities, at the date of the consolidated financial statements. Actual results could
differ from those estimates.
Revenue recognition - Revenues are recognized when title to the product passes to customers.
Shipping and handling costs are recorded in cost of products sold. Allowance programs such
as volume rebates and cash discounts are recorded at the time of sale based on anticipated
accrual rates for the year.
Research and development - Costs are charged to cost of products sold as incurred and
amounted to approximately $18,582, $15,946 and $23,184 in 2004, 2005 and 2006, respectively.
Accounting pronouncements
In June, 2006, the FASB issued Interpretation No. 48, Accounting for Uncertainty in Income
Taxes, an interpretation of SFAS No. 109. This Statement clarifies the accounting for
uncertainty in income taxes recognized in an entitys financial statements in accordance with
SFAS No. 109 and also prescribes a recognition threshold and measurement attribute for the
financial statement recognition and measurement of a tax position taken or expected to be
taken in a tax return. The Statement also provides guidance on derecognition,
classification, interest and penalties, accounting in interim periods, disclosure and
transition. This Statement is effective for fiscal year beginning after December 15, 2006.
The Company has not yet finalized its analysis of the impact from the change on its
consolidated financial statements as of January 1, 2007, the date of the initial adoption by
the Company; however, it does not believe there will be a material effect on its financial
position or results of operations.
In September, 2006, the FASB issued SFAS No. 157, Fair Value Measurements. This Statement
provides guidance for using fair value to measure assets and liabilities. The Statement
defines fair value and establishes a fair value hierarchy that prioritizes the information
used to develop assumptions market participants would use when pricing the asset or
liability. The provisions of this Statement are effective for financial statements issued
for fiscal years beginning after November 15, 2007, and interim periods within those fiscal
years. The Company is currently evaluating the provisions of this Statement, the impact on
its consolidated financial statements and the timing and approach to adoption of the
Statement.
In September, 2006, the FASB issued SFAS No. 158, Employers Accounting for
Defined Benefit Pension and Other Postretirement Plans, an amendment of SFAS Nos. 87, 88, 106
and 132(R) (SFAS No. 158). This Statement requires plan sponsors of defined benefit
pension and other postretirement benefit plans (collectively, postretirement benefit plans)
to recognize the funded status of their postretirement benefit plans in the balance sheet,
measure the fair value of plan assets and benefit obligations as of the date of the fiscal
year-end balance sheet and provide additional disclosures. On December 31, 2006, the Company
adopted the recognition and disclosure provisions of SFAS No. 158. The effect of adopting
SFAS No. 158 on the Companys financial condition at December 31, 2006 has been included in
the accompanying consolidated balance sheet. SFAS No. 158 did not require restatement of the
Companys previously issued consolidated balance sheet at December 31, 2005, accordingly, the
two balance sheets presented are not comparable. SFAS No. 158s provisions regarding the
change in measurement date of postretirement benefit plans are not applicable as the Company
already uses a measurement date of December 31 for its pension plan. See Note 12 Pensions
and Postretirement Benefits Other than Pensions for further discussion of the effect of
adopting SFAS No. 158 on the Companys consolidated financial statements.
- 43 -
Note 2 - Acquisitions
Effective February 4, 2006, the Company acquired a 51 percent ownership position in Cooper
Chengshan (Shandong) Passenger Tire Company Ltd. and Cooper Chengshan (Shandong) Tire
Company, Ltd. (Cooper-Chengshan). The new companies, which were formed upon governmental
approval of the transaction, together were known as Shandong Chengshan Tire Company, Ltd.
(Chengshan) of Shandong, China. The two companies were formed by transferring specified
assets and obligations to newly formed entities and the Company acquired a 51 percent
interest in each thereafter. Certain inventories and accounts receivable were not
transferred to the newly formed entities and cash was provided by Chengshan to achieve the
contractually required net value of the Cooper-Chengshan companies. Following formation of
the companies, working capital increases consumed cash as accounts receivable and inventory
balances grew to operating levels. The Company also acquired a 25 percent ownership position
in the steel cord factory which is located adjacent to the tire manufacturing facility in
Rongchen City, Shandong, China.
The purchase price of the acquisition was $79,782 which included $73,382 for the 51 percent
ownership position in Cooper-Chengshan and $6,400 for the 25 percent position in the steel
cord factory. The Company has paid $36,646 (net of cash acquired of $18,815) and an
additional $17,921 is due upon the signing of the share pledge agreement providing collateral
against unknown liabilities or upon the resolution of post-closing adjustments, if any, for
which the period extends to July 2007. Debt of $61,750 was also transferred to the newly
formed Cooper-Chengshan entities. The newly formed entities reflect an obligation of $35,739
to Chengshan at December 31, 2006 and this obligation will be funded by issuing new debt.
Cooper-Chengshan manufactures car and light truck radial tires as well as radial and bias
medium truck tires primarily under the brand names of Chengshan and Austone.
The Cooper-Chengshan acquisition has been accounted for as a purchase transaction. The total
purchase price has been allocated to fixed assets, liabilities and tangible and identifiable
intangible assets based on independent appraisals of their respective fair values. The
excess purchase price over the estimated fair value of the net assets acquired is allocated
to goodwill. The operating results of Cooper-Chengshan have been included in the
consolidated financial statements of the Company since the date of acquisition.
The purchase price and the final allocation for the 51 percent interest in Cooper-Chengshan
are as follows:
|
|
|
|
|
Assets |
|
|
|
|
Cash |
|
$ |
18,815 |
|
Accounts receivable |
|
|
23,863 |
|
Inventory |
|
|
32,672 |
|
Other current assets |
|
|
1,012 |
|
Property, plant & equipment |
|
|
151,081 |
|
Goodwill |
|
|
24,439 |
|
Intangible and other assets |
|
|
25,265 |
|
|
|
|
|
|
Liabilities |
|
|
|
|
Payable to Chengshan |
|
|
(35,739 |
) |
Accounts payable |
|
|
(57,246 |
) |
Accrued liabilities |
|
|
(10,767 |
) |
Deferred taxes |
|
|
(617 |
) |
Minority interest |
|
|
(37,646 |
) |
Debt |
|
|
(61,750 |
) |
|
|
|
|
|
|
|
|
|
|
|
$ |
73,382 |
|
|
|
|
|
The acquisition does not meet the thresholds for a significant acquisition and therefore no
pro forma financial information is presented.
In connection with this acquisition, beginning January 1, 2009 and continuing through
December 31, 2011, the minority interest partner has the right to sell, and, if exercised,
the Company has the obligation to purchase, the remaining 49 percent minority interest share
at a minimum price of $62,700.
- 44 -
Note 3 - Discontinued Operations
On December 23, 2004, the Company sold its automotive operations, known as Cooper-Standard
Automotive, to an entity formed by The Cypress Group and Goldman Sachs Capital Partners. In
addition to the segregation of operating financial results, assets and liabilities, Emerging
Issues Task Force (EITF) No. 87-24, Allocation of Interest to Discontinued Operations,
mandates the reallocation to continuing operations of general corporate overhead previously
allocated to discontinued operations and permits the allocation of interest to discontinued
operations in accordance with specific guidelines. Corporate overhead that previously would
have been allocated to Cooper-Standard of $12,201 for the year ended 2004 is charged against
continuing operations in the Companys consolidated statements of operations. The Company
used the permitted allocation method for interest expense on corporate debt, which is based
on the ratio of net assets sold or discontinued to the sum of total net assets of the
consolidated Company plus consolidated debt. Under this method, interest expense of $34,019
for the year ended 2004, was allocated to discontinued operations in addition to interest on
debt held directly by Cooper-Standard. Operating results for Cooper-Standard included in
income from discontinued operations, net of income taxes, on the Companys consolidated
statements of operations are presented in the following table. These amounts plus the
results of other, smaller discontinued operations comprise the total income from discontinued
operations.
|
|
|
|
|
|
|
Year Ended |
|
(Dollar amounts in thousands) |
|
December 31, 2004 |
|
Net sales |
|
$ |
1,851,954 |
|
|
|
|
|
|
Operating profit,
including restructuring costs |
|
|
137,838 |
|
|
|
|
|
|
Interest expense |
|
|
36,365 |
|
Other net |
|
|
(2,696 |
) |
|
|
|
|
|
|
|
|
|
Income from discontinued operations
before income taxes |
|
|
104,169 |
|
|
|
|
|
|
Provision for income taxes |
|
|
39,053 |
|
|
|
|
|
|
|
|
|
|
Income from discontinued operations,
net of income taxes |
|
$ |
65,116 |
|
|
|
|
|
Proceeds from the December 2004 sale of Cooper-Standard Automotive were $1,226,537. In
December 2004, the Company recorded a gain of $112,448 on the sale based on the preliminary
sales price, including a tax benefit of $6,362 resulting primarily from currently deductible
compensation expenses and other costs associated with the sale. During 2005, the Company
recorded adjustments to the gain on sale totaling $5,463, plus a tax benefit of $214. There
was no tax liability on the gain due to a capital loss in the United States resulting from
book and tax bases differences and a statutory exemption from tax on the capital gain in the
United Kingdom.
In connection with the sale, the Company agreed to indemnify the buyer against pre-closing
income tax liabilities and other items specified in the Sale Agreement. For indemnity
commitments where the Company believes future payments are probable, it also believes the
expected outcomes can be estimated with reasonable accuracy. Accordingly, for such amounts, a liability has been recorded with a corresponding decrease in the gain on the sale. Other
indemnity provisions will be monitored for possible future payments not presently
contemplated. With the passage of time, additional information may become available to the
Company which would indicate the estimated indemnification amounts require revision. Changes
in estimates of the amount of indemnity payments will be reflected as income or loss from
discontinued operations in the periods in which the additional information becomes known.
In September 2004, the North American Tire Operations segment announced its intent to cease
its inner tube business. The segment recorded restructuring charges of $5,163 related to
this decision, which included an impairment charge of $2,922 to
write the inner tube assets down to their fair market value, severance costs of $1,115,
employee benefit costs of $826 and other costs of $300.
Sales for the Companys inner tube business were $17,301 for 2004. An operating loss of
$5,821 was recorded in 2004, including the restructuring charges described above. A net loss
of $3,638 was recognized in 2004.
- 45 -
Note 4 - Inventories
At December 31, 2005, approximately 77 percent of the Companys inventories had been valued
under the LIFO method. With the acquisition of Cooper-Chengshan in February 2006,
approximately 51 percent of the Companys inventories at December 31, 2006 have been valued
under the LIFO method and the remaining inventories have been valued under the FIFO method.
All inventories are stated at the lower of cost or market.
Under the LIFO method, inventories have been reduced by approximately $125,617 and $117,501
at December 31, 2005 and 2006, respectively, from current cost which would be reported under
the first-in, first-out method. As a result of the Companys inventory management
initiative, inventories in the United States which are accounted for using the LIFO cost
method, at December 31, 2006 are lower than at December 31, 2005 and, for the year ended
December 31, 2006, cost of products sold has been reduced by $8,790 as a result.
Note 5
- Assets Held for Sale
The assets of the Cleveland, Ohio manufacturing facility, a closed Cooper-Standard plastics
parts operation, valued at $400, remained with the Company and were classified as assets
held for sale in Other current assets on the consolidated balance sheet of the Company at
December 31, 2005. During 2006, the $400 was transferred to Other assets as the Company
continues to pursue the sale of the facility.
During 2006, the Company closed its manufacturing facility in Athens, Georgia and wrote the
assets down to fair value. The land, building and certain manufacturing equipment are now
classified as assets held for sale included in Other current assets on the consolidated
balance sheet of the Company at December 31, 2006. In February 2007, the manufacturing
facility was sold for $3,000.
During the fourth quarter of 2006, the Company removed one of its corporate aircraft from
service and sold the aircraft in January 2007. At December 31, 2006 this asset has also been
classified as an asset held for sale included in Other current assets on the consolidated
balance sheet of the Company at December 31, 2006.
Assets Held for Sale are recorded at the lower of carrying value or fair value and adjusted
if necessary in accordance with SFAS No. 144. The following table summarizes the activity in
these assets since December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Transferred |
|
|
Asset |
|
|
|
|
|
|
December 31, |
|
|
Assets |
|
|
(from)/to |
|
|
Writedown |
|
|
December 31, |
|
|
|
2005 |
|
|
Sold |
|
|
Held for Sale |
|
|
to Fair Value |
|
|
2006 |
|
Cleveland, Ohio manufacturing facility |
|
$ |
400 |
|
|
$ |
|
|
|
$ |
(400 |
) |
|
$ |
|
|
|
$ |
|
|
Athens, Georgia manufacturing facility |
|
|
|
|
|
|
|
|
|
|
3,000 |
|
|
|
|
|
|
|
3,000 |
|
Athens, Georgia tire manufacturing equipment |
|
|
|
|
|
|
|
|
|
|
1,000 |
|
|
|
|
|
|
|
1,000 |
|
Corporate aircraft |
|
|
|
|
|
|
|
|
|
|
790 |
|
|
|
|
|
|
|
790 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
400 |
|
|
$ |
|
|
|
$ |
4,390 |
|
|
$ |
|
|
|
$ |
4,790 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note 6 - Goodwill and Intangibles
Goodwill is recorded in the segment where it was generated by acquisitions. During 2006, the
Company recorded $24,439 of goodwill and $14,082 of definite-lived intangible assets
associated with its acquisition of Cooper-Chengshan. Purchased goodwill and indefinite-lived
intangible assets are tested annually for impairment unless indicators are present that would
require an earlier test. During the fourth quarter of 2005, the Company completed its annual
test for goodwill impairment and no impairment was indicated. During the fourth quarter of
2006, the Company completed its annual test for impairment and determined that impairment
existed in the goodwill and in the indefinite-lived intangible assets of its North American
Tire
Operations segment. While the Company made good faith projections of future cash flow in
2005, it failed to meet those projections in 2006 due to industry conditions and other
factors. The Company believes certain of these factors will continue to have an impact in
2007 and, late in 2006, the Company implemented specific cost reduction initiatives to
improve profitability. Following a review of the valuation of the segments identifiable
assets, the Company wrote off the goodwill of the North American Tire Operations segment
which totaled $48,172 and also recorded an impairment charge of $3,374 related to the
indefinite-lived intangible assets of the segment.
- 46 -
The Company also reevaluates its intangible assets annually and determined that there were no
significant changes in their useful lives in 2006. The following table presents intangible
assets and accumulated amortization balances as of December 31, 2005 and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2005 |
|
|
December 31, 2006 |
|
|
|
Gross |
|
|
|
|
|
|
Net |
|
|
Gross |
|
|
|
|
|
|
Net |
|
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
Carrying |
|
|
Accumulated |
|
|
Carrying |
|
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
|
Amount |
|
|
Amortization |
|
|
Amount |
|
Definite-lived: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks and
tradenames |
|
$ |
16,500 |
|
|
$ |
(5,075 |
) |
|
$ |
11,425 |
|
|
$ |
20,600 |
|
|
$ |
(6,261 |
) |
|
$ |
14,339 |
|
Patents and technology |
|
|
14,131 |
|
|
|
(10,191 |
) |
|
|
3,940 |
|
|
|
16,330 |
|
|
|
(11,719 |
) |
|
|
4,611 |
|
Other |
|
|
5,314 |
|
|
|
(2,762 |
) |
|
|
2,552 |
|
|
|
13,098 |
|
|
|
(4,466 |
) |
|
|
8,632 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
35,945 |
|
|
|
(18,028 |
) |
|
|
17,917 |
|
|
|
50,028 |
|
|
|
(22,446 |
) |
|
|
27,582 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Indefinite-lived: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks |
|
|
13,191 |
|
|
|
|
|
|
|
13,191 |
|
|
|
9,817 |
|
|
|
|
|
|
|
9,817 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
49,136 |
|
|
$ |
(18,028 |
) |
|
$ |
31,108 |
|
|
$ |
59,845 |
|
|
$ |
(22,446 |
) |
|
$ |
37,399 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Estimated amortization expense over the next five years is as follows: 2007 - $4,643, 2008 -
$4,078, 2009 - $2,593, 2010 - $2,593 and 2011 - $2,593.
Note 7 - Other Assets
In February 2005, the Company purchased 15 million global depositary shares of Kumho Tire
Co. Inc. of Korea
(Kumho Tire) for $107,961. In accordance with SFAS No. 115, Accounting for Certain
Investments in Debt and Equity Securities, the Company is accounting for this investment
as restricted stock due to the contractual requirements of the Strategic Subscription
Agreement with Kumho Tire.
Other assets at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Pension funding in excess of amounts expensed |
|
$ |
167,027 |
|
|
$ |
|
|
Investment in Kumho Tire Co., Inc. |
|
|
107,961 |
|
|
|
107,961 |
|
Other |
|
|
30,510 |
|
|
|
56,990 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
305,498 |
|
|
$ |
164,951 |
|
|
|
|
|
|
|
|
With the Companys adoption of SFAS No. 158, the pension funding in excess of amounts
expensed has been removed as detailed in Note 12 Pensions and Postretirement Benefits
Other than Pensions.
Note 8 - Accrued Liabilities
Accrued liabilities at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Payroll and withholdings |
|
$ |
26,712 |
|
|
$ |
28,443 |
|
Dealer incentive programs |
|
|
12,622 |
|
|
|
19,778 |
|
Products liability |
|
|
16,690 |
|
|
|
16,056 |
|
Other |
|
|
43,635 |
|
|
|
52,728 |
|
|
|
|
|
|
|
|
|
|
$ |
99,659 |
|
|
$ |
117,005 |
|
|
|
|
|
|
|
|
- 47 -
Note 9 - Income Taxes
Components of income (loss) from continuing operations before income taxes were as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
United States |
|
$ |
21,666 |
|
|
$ |
(26,358 |
) |
|
$ |
(111,412 |
) |
Foreign |
|
|
13,340 |
|
|
|
12,007 |
|
|
|
19,458 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
35,006 |
|
|
$ |
(14,351 |
) |
|
$ |
(91,954 |
) |
|
|
|
|
|
|
|
|
|
|
The provision (benefit) for income tax for continuing operations consists of the
following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Current: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
14,936 |
|
|
$ |
4,283 |
|
|
$ |
3,814 |
|
State and local |
|
|
273 |
|
|
|
217 |
|
|
|
203 |
|
Foreign |
|
|
4,647 |
|
|
|
4,263 |
|
|
|
4,312 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,856 |
|
|
|
8,763 |
|
|
|
8,329 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred: |
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
(9,917 |
) |
|
|
(18,470 |
) |
|
|
(16,492 |
) |
State and local |
|
|
(94 |
) |
|
|
(25 |
) |
|
|
(631 |
) |
Foreign |
|
|
(2,285 |
) |
|
|
1,973 |
|
|
|
(933 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,296 |
) |
|
|
(16,522 |
) |
|
|
(18,056 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Section 965 repatriation |
|
|
|
|
|
|
8,463 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
7,560 |
|
|
$ |
704 |
|
|
$ |
(9,727 |
) |
|
|
|
|
|
|
|
|
|
|
- 48 -
A reconciliation of income tax expense (benefit) for continuing operations to the tax
based on the U.S. statutory rate is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Income tax provision (benefit) at
35% |
|
$ |
12,252 |
|
|
$ |
(5,015 |
) |
|
$ |
(33,466 |
) |
State and local income tax, net
of federal income tax effect |
|
|
163 |
|
|
|
125 |
|
|
|
(757 |
) |
Medicare prescription benefit |
|
|
(764 |
) |
|
|
|
|
|
|
|
|
Section 404(k) dividend |
|
|
(1,117 |
) |
|
|
(738 |
) |
|
|
(783 |
) |
U.S. tax credits |
|
|
(825 |
) |
|
|
(237 |
) |
|
|
(5,505 |
) |
Extraterritorial income exclusion |
|
|
(735 |
) |
|
|
(183 |
) |
|
|
(1,982 |
) |
Difference in effective tax rates
of international operations |
|
|
(2,307 |
) |
|
|
(2,661 |
) |
|
|
(2,617 |
) |
Section 965 repatriation |
|
|
|
|
|
|
8,463 |
|
|
|
|
|
Impairment of goodwill |
|
|
|
|
|
|
|
|
|
|
16,849 |
|
Valuation allowance |
|
|
|
|
|
|
|
|
|
|
18,136 |
|
Tax exempt income |
|
|
|
|
|
|
(272 |
) |
|
|
|
|
Tax on foreign deemed dividend |
|
|
|
|
|
|
268 |
|
|
|
|
|
Adjustments to tax accruals |
|
|
750 |
|
|
|
198 |
|
|
|
|
|
Other net |
|
|
143 |
|
|
|
756 |
|
|
|
398 |
|
|
|
|
|
|
|
|
|
|
|
Income tax expense |
|
$ |
7,560 |
|
|
$ |
704 |
|
|
$ |
(9,727 |
) |
Payments for income taxes in 2004, 2005 and 2006, net of refunds, were $24,861, $1,017 and
$4,505, respectively.
Deferred tax assets and liabilities result from differences in the basis of assets and
liabilities for tax and financial reporting purposes. Significant components of the
Companys deferred tax assets and liabilities at December 31 were as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Postretirement and other employee benefits |
|
$ |
141,479 |
|
|
$ |
162,610 |
|
Net operating loss, capital loss, and tax credits carryforwards |
|
|
45,609 |
|
|
|
54,397 |
|
All other items |
|
|
56,452 |
|
|
|
63,630 |
|
|
|
|
|
|
|
|
Total deferred tax assets |
|
|
243,540 |
|
|
|
280,637 |
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(114,648 |
) |
|
|
(113,882 |
) |
Pension benefits |
|
|
(65,731 |
) |
|
|
|
|
All other items |
|
|
(21,335 |
) |
|
|
(24,793 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities |
|
|
(201,714 |
) |
|
|
(138,675 |
) |
|
|
|
|
|
|
|
|
|
|
41,826 |
|
|
|
141,962 |
|
Valuation allowances |
|
|
(40,637 |
) |
|
|
(128,640 |
) |
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
1,189 |
|
|
$ |
13,322 |
|
|
|
|
|
|
|
|
- 49 -
The net deferred taxes in the consolidated balance sheets are as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Current assets |
|
$ |
23,130 |
|
|
$ |
|
|
Non-current assets |
|
|
|
|
|
|
13,322 |
|
Non-current liabilities |
|
|
(21,941 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net deferred tax asset |
|
$ |
1,189 |
|
|
$ |
13,322 |
|
|
|
|
|
|
|
|
At December 31, 2006, the Company has a U. S. federal tax loss carryforward of $4,362, as
well as certain state tax losses, $18,646 of foreign tax losses, $76,464 of U. S. capital
losses and $8,734 of U. S. federal and state credits available for carryforward. All U. S.
federal and state tax attributes are offset with valuation allowances and expire from 2007
through 2026. The foreign tax losses have an indefinite carryforward period. The U. S.
federal capital loss carryover will expire in 2009.
U. S. income taxes were not provided on a cumulative total of approximately $48,780 of
undistributed earnings, as well as a minimal amount of other comprehensive income for certain
non-U.S. subsidiaries. The Company currently intends to reinvest these earnings in
operations outside the United States. It is not practicable to determine the amount of
additional U.S. income taxes that could be payable upon remittance of these earnings since
taxes payable would be reduced by foreign tax credits based upon income tax laws and
circumstances at the time of distribution. The Company has joint ventures in the Peoples
Republic of China that have been granted tax holidays. The holidays terminate after five
years of profitability.
Note 10 - Debt
On June 30, 2004, the Company restated and amended its revolving credit facility with a
consortium of ten banks (the Agreement). The Agreement contains two primary covenants. An
interest coverage ratio (consolidated earnings before interest, taxes, depreciation and
amortization divided by consolidated net interest expense) is required to be maintained at a
minimum of 3.0 times by the Company. A ratio of consolidated net indebtedness to
consolidated capitalization below 55 percent is also required. Consolidated net indebtedness
is indebtedness measured in accordance with generally accepted accounting principles in the
United States reduced by cash and eligible short-term investments in excess of $30 million.
At December 31, 2006, the Company was in compliance with the financial covenants contained in its credit agreements. At that date, the ratio of consolidated net indebtedness to
consolidated capitalization was 41.2 percent and the interest coverage ratio was adequate.
The Agreement, as amended, provides up to $175,000 in credit facilities until August 31,
2008. In addition, the terms of the Agreement permit the Company to request bid rate loans
from banks participating in the Agreement. Borrowings under the Agreement bear a margin
linked to the Companys long-term credit ratings from Moodys and Standard & Poors. There
are no compensating balances required and the facility fees are not material. The credit
facility also supports issuance of commercial paper and letters of credit. There were no
borrowings under the revolving credit facility and no commercial paper was outstanding at
December 31, 2005 or 2006.
The Companys revolving credit facility also contains a covenant which prevents the
disposition of a substantial portion of its assets. A waiver of this covenant was granted by
the bank group in December 2004 to permit the disposition of Cooper-Standard Automotive.
On August 30, 2006, the Company established an accounts receivable securitization facility of
up to $175,000. Pursuant to the terms of the facility, the Company sells certain of its
domestic trade receivables on a continuous basis to its wholly-owned, bankruptcy-remote
subsidiary, Cooper Receivables LLC (CRLLC). In turn, CRLLC may sell from time-to-time an
undivided ownership interest in the purchased trade receivables, without recourse, to a PNC
Bank administered, asset-backed commercial paper conduit. The facility expires in August
2009. No ownership interests in the purchased trade receivables have been sold to the bank
conduit through December 31, 2006.
Under the provisions of SFAS No. 140, Accounting for Transfers and Servicing of Financial
Assets and Extinguishments of Liabilities, the ownership interest in the trade receivables
sold to the bank conduit will be recorded as legal transfers without recourse, with those
accounts receivable removed from the consolidated balance sheet. The Company continues to
service any sold trade receivables for the financial institution at market rates;
accordingly, no servicing asset or liability will be recognized.
The Company had entered into $150,000 of interest rate swap contracts to convert a portion of
the 2009 Senior Notes to floating rates. In the second quarter of 2005, the Company settled
these contracts, recording a gain of $1,700, which is included in interest expense.
- 50 -
During 2005, the Company repurchased $157,920 of its long-term debt due in 2009, $48,422 of
its long-term debt due in 2019 and $72,020 of its long-term debt due in 2027. The Company
incurred transaction-related costs of $4,228 related to these repurchases, including $3,026
of deferred financing costs written off. During 2006, the Company repurchased $3,000 of its
long-term debt due in 2019 and $1,000 of its long-term debt due in 2027. Deferred financing
costs of $65 were written off in conjunction with these repurchases.
The following table summarizes the long-term debt of the Company at December 31, 2005 and
2006:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
7.75% unsecured notes, aggregate principal payment due December 2009 |
|
$ |
192,080 |
|
|
$ |
192,080 |
|
8% unsecured notes, aggregate principal payment due December 2019 |
|
|
176,578 |
|
|
|
173,578 |
|
7.625% unsecured notes, aggregate principal payment due March 2027 |
|
|
117,880 |
|
|
|
116,880 |
|
5.58% unsecured notes, aggregate principal payment due March 2009 |
|
|
|
|
|
|
15,360 |
|
5.427% unsecured notes, aggregate principal payment due August 2009 |
|
|
|
|
|
|
5,120 |
|
6.2881% unsecured notes, aggregate principal payment due August 2009 |
|
|
|
|
|
|
1,020 |
|
4.725% unsecured notes, aggregate principal payment due September 2009 |
|
|
|
|
|
|
3,585 |
|
6.2206% unsecured notes, aggregate principal payment due September
2009 |
|
|
|
|
|
|
510 |
|
Capitalized leases and other |
|
|
5,080 |
|
|
|
5,080 |
|
|
|
|
|
|
|
|
|
|
|
491,618 |
|
|
|
513,213 |
|
Less current maturities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
491,618 |
|
|
$ |
513,213 |
|
|
|
|
|
|
|
|
The Companys revolving credit facility requires it to maintain, among other things, certain
financial ratios. Retained earnings at December 31, 2006 are available for the payment of
cash dividends and purchases of the Companys common shares and are limited by the above
ratios.
The Company and its subsidiaries also have, from various banking sources, approximately
$330,100 of available short-term lines of credit at rates of interest approximating
euro-based interest rates. The amounts available and outstanding vary based on exchange
rates as borrowings may be in currencies other than the U.S. Dollar.
The weighted average interest rate of short-term notes payable at December 31, 2005 and 2006
was 6.00 percent and 5.50 percent, respectively.
Interest paid on debt, net of payments received under interest rate swap agreements, during
2004, 2005 and 2006 was $61,723, $55,783 and $55,272, respectively. The amount of interest
capitalized was $2,014, $2,612 and $2,894 during 2004, 2005 and 2006, respectively.
Note 11 - Fair Value of Financial Instruments
The fair value of the Companys debt is computed using discounted cash flow analyses based on
the Companys estimated current incremental borrowing rates. The carrying amounts and fair
values of the Companys financial instruments as of December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
|
|
Carrying |
|
Fair |
|
Carrying |
|
Fair |
|
|
Amount |
|
Value |
|
Amount |
|
Value |
Cash and cash equivalents |
|
$ |
280,712 |
|
|
$ |
280,712 |
|
|
$ |
221,655 |
|
|
$ |
221,655 |
|
Notes payable |
|
|
(79 |
) |
|
|
(79 |
) |
|
|
(112,803 |
) |
|
|
(112,803 |
) |
Long-term debt |
|
|
(491,618 |
) |
|
|
(474,318 |
) |
|
|
(513,213 |
) |
|
|
(484,213 |
) |
Derivative financial instruments |
|
|
616 |
|
|
|
616 |
|
|
|
1,594 |
|
|
|
1,594 |
|
The derivative financial instruments include fair value and cash flow hedges of foreign
currency exposures. Exchange rate fluctuations on the foreign currency-denominated
intercompany loans and obligations are offset by the change in values of the fair value
foreign currency hedges. The Company presently hedges exposures in the Euro, Canadian
dollar, British pound sterling, Swiss franc and Swedish kronar generally for transactions
expected to occur within the next 12 months. The notional amount of these foreign currency
derivative instruments at December 31, 2005 and 2006 was $208,600 and $205,100, respectively.
The counterparties to each of these agreements are major commercial banks. Management
believes that the probability of losses related to credit risk on investments classified as
cash and cash equivalents and short-term investments is remote.
- 51 -
Note 12 - Pensions and Postretirement Benefits Other than Pensions
The Company and its consolidated U. S. subsidiaries have a number of plans providing
pension, retirement or profit-sharing benefits for substantially all domestic employees.
These plans include defined benefit and defined contribution plans. The Company has an
unfunded, nonqualified supplemental retirement plan covering certain employees whose
participation in the qualified plan is limited by provisions of the Internal Revenue
Code.
For defined benefit plans, benefits are generally based on compensation and length of
service for salaried employees and length of service for hourly employees. In 2002, a
new hybrid pension plan covering all domestic salaried and non-bargained hourly
employees was established. Employees at the effective date, meeting certain
requirements, were grandfathered in the previous defined benefit rules. The new pension
plan resembles a savings account. Nominal accounts are credited based on a combination
of age, years of service and percentage of earnings. A cash-out option is available
upon termination or retirement.
The Companys general funding policy is to contribute more than minimum requirements but
not in excess of amounts deductible for United States federal income tax purposes.
Employees of certain of the Companys foreign operations are covered by either
contributory or non-contributory trusteed pension plans.
Participation in the Companys defined contribution plans is voluntary. The Company
matches certain plan participants contributions up to various limits. Participants
contributions are limited based on their compensation and for certain supplemental
contributions which are not eligible for company matching based on their age. Company
contributions for certain of these plans are dependent on operating performance.
Expense for those plans was $6,069, $0 and $0 for 2004, 2005 and 2006, respectively.
The Company currently provides retiree health care and life insurance benefits to a
significant percentage of its U. S. salaried and hourly employees. U. S. salaried and
non-bargained hourly employees hired on or after January 1, 2003 are not eligible for
retiree health care or life insurance coverage. The majority of new hires covered by U.
S. bargaining units are also not eligible for retiree health care or life insurance
coverage. Subject to specific provisions contained in certain of its labor agreements,
the Company has reserved the right to modify or terminate such benefits at any time.
The Company adopted SFAS No. 106 in 1992 and, to mitigate the impact of medical cost
inflation on the Companys retiree medical obligation, instituted per participant, or per
household, caps on the amounts of retiree medical benefits it will provide to future
retirees. The caps do not apply to individuals who retired prior to certain specified dates.
Costs in excess of these caps will be paid by plan participants. The Company implemented
increased cost sharing in 2004 in the retiree medical coverage provided to certain eligible
current and future retirees. Since then cost sharing has expanded such that nearly all
covered retirees pay a charge to be enrolled.
The Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) was
enacted in December 2003. The Act introduced a prescription drug benefit under Medicare Part
D as well as a federal subsidy to sponsors of retiree health plans that provide a benefit
that is at least actuarially equivalent to Medicare Part D. In May 2004, the FASB issued
FASB Staff Position (FSP) 106-2, Accounting and Disclosure Requirements Related to the
Medicare Prescription Drug Improvement and Modernization Act of 2003. This FSP provided
accounting and disclosure guidance for employers who sponsor postretirement health care plans
that provide drug benefits. Regulations regarding implementation of provisions relevant to
the Companys accounting are complex and contain acknowledged open issues. The Act reduced
the Companys net periodic postretirement benefit cost by $2,183 in 2004 including service
cost, interest cost and amortization of the actuarial gain. The total impact on the
Companys actuarial liability in 2004, under all U. S. plans, was a reduction of $15,300
being accounted for as an actuarial gain to be amortized as a reduction of the Companys
periodic expense and balance sheet liability over a period of fifteen years. At December 31,
2006, this actuarial gain has been reduced to $6,800 as a result of amortization, the
Companys revised expectations of the subsidy to be received and the impact of the Act on the
health care benefits being provided to its participants. With the adoption of SFAS No. 158,
this actuarial gain is included in the pension liability and in Cumulative other
comprehensive loss on the December 31, 2006 balance sheet. The amortization
period is now estimated to be ten years. The Company applied to receive the federal drug
subsidy in 2006 and received $406 relating to the first three quarters of the year. The
Company intends to continue to analyze the options available with respect to the relationship
of the Company health care benefits with all parts of Medicare to attain the most cost
effective coordination.
In connection with the divestiture of the Companys automotive operations, defined benefit
plans relating to automotive operations were assumed by the buyer except those relating to
previously closed plants. Obligations assumed by the buyer consisted of: 1) plans
established under collective bargaining agreements, all of which related to discrete
automotive employee units, and which have been separately measured and transferred to the
buyer at closing; and, 2) obligations relating to active automotive employees and retirees
who participated in the Companys non-bargained defined benefit plan which covered all
- 52 -
eligible non-bargained employees. Pursuant to terms of the sale, an actuarial determination
was made of the obligations and assets being split from the Companys non-bargained plan. As
of December 31, 2004, the Companys actuary provided estimates of the obligations, computed
using the Companys accounting methods and actuarial estimates, and trust assets to be
transferred to the buyer. The final derivation of trust assets was agreed with the buyer and
transferred during the third quarter of 2005.
On December 31, 2006, the Company adopted the recognition and disclosure provisions of SFAS
No. 158. This statement required the Company to recognize the funded status (i.e., the
difference between the fair value of plan assets and the projected benefit obligation) of its
pension and other postretirement benefit (OPEB) plans in the December 31, 2006 consolidated
balance sheet, with a corresponding adjustment to cumulative other comprehensive loss (a
component of stockholders equity), net of tax. The adjustment to cumulative other
comprehensive loss at adoption represents the net unrecognized actuarial losses and
unrecognized prior service costs, all of which were previously netted against the plans
funded status in the Companys consolidated balance sheets pursuant to the provisions of SFAS
No. 87, Employers Accounting for Pensions (SFAS No. 87) and SFAS No. 106. These amounts
will be subsequently recognized as net periodic pension cost pursuant to the Companys
historical accounting policy for amortizing such amounts. Further, actuarial gains and
losses that arise in subsequent periods and are not recognized as net periodic benefit costs
in the same periods will be recognized as a component of other comprehensive income. Those
amounts will be subsequently recognized as components of net periodic benefit cost on the
same basis as the amount recognized in cumulative other comprehensive loss at adoption of
SFAS No. 158.
The incremental effects of adopting the provisions of SFAS No. 158 on the Companys
consolidated balance sheet at December 31, 2006 are presented in the following table. The
adoption of SFAS No. 158 had no effect on the Companys consolidated statement of operations
for the year ended December 31, 2006, or for any prior periods presented, and it will not
effect the Companys operating results in future periods. Had the Company not been required
to adopt SFAS No. 158 at December 31, 2006, it would have recognized an additional minimum
liability pursuant to the provisions of SFAS No 87. The effect of recognizing the additional
minimum liability is included in the table below in the column labeled Before Application of
Statement 158.
Incremental Effect of Applying SFAS No. 158
on Individual Line Items in the Consolidated Balance Sheet
December 31, 2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustments |
|
|
|
|
|
|
Before |
|
|
Reverse |
|
|
Recognize |
|
|
Recognize |
|
|
After |
|
|
|
Application of |
|
|
Minimum |
|
|
Underfunded |
|
|
Unfunded |
|
|
Application of |
|
|
|
Statement 158 |
|
|
Pension |
|
|
Pension |
|
|
OPEB |
|
|
Statement 158 |
|
Intangible pension asset |
|
$ |
7,970 |
|
|
$ |
(7,970 |
) |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Pension funding in excess of expense |
|
|
163,324 |
|
|
|
|
|
|
|
(163,324 |
) |
|
|
|
|
|
|
|
|
Deferred income tax assets |
|
|
57,993 |
|
|
|
(57,993 |
) |
|
|
108,598 |
|
|
|
25,183 |
|
|
|
133,781 |
|
Deferred income tax valuation allowance |
|
|
(39,249 |
) |
|
|
|
|
|
|
(47,342 |
) |
|
|
(25,183 |
) |
|
|
(111,774 |
) |
Other assets |
|
|
336,245 |
|
|
|
(7,970 |
) |
|
|
(163,324 |
) |
|
|
|
|
|
|
164,951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Postretirement benefits other than pensions |
|
|
(192,742 |
) |
|
|
|
|
|
|
|
|
|
|
(65,837 |
) |
|
|
(258,579 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued pension liability |
|
|
(3,893 |
) |
|
|
|
|
|
|
(136,414 |
) |
|
|
|
|
|
|
(140,307 |
) |
Minimum pension liability |
|
|
(173,061 |
) |
|
|
173,061 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other long-term liabilities |
|
|
(254,390 |
) |
|
|
173,061 |
|
|
|
(136,414 |
) |
|
|
|
|
|
|
(217,743 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative other comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(portion applicable to post retirement plans) |
|
|
107,098 |
|
|
|
(107,098 |
) |
|
|
238,482 |
|
|
|
65,837 |
|
|
|
304,319 |
|
Total stockholders equity |
|
|
(837,112 |
) |
|
|
(107,098 |
) |
|
|
238,482 |
|
|
|
65,837 |
|
|
|
(639,891 |
) |
The table below reflects changes in the projected obligations and fair market values of
assets in all defined benefit pension and other postretirement benefit plans of the Company.
- 53 -
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
Change in projected benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation at January 1 |
|
$ |
920,654 |
|
|
$ |
1,011,099 |
|
|
$ |
264,842 |
|
|
$ |
273,586 |
|
Divestiture |
|
|
148 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
|
20,643 |
|
|
|
22,824 |
|
|
|
5,473 |
|
|
|
5,725 |
|
Participant contributions |
|
|
2,363 |
|
|
|
2,334 |
|
|
|
|
|
|
|
|
|
Interest cost |
|
|
55,112 |
|
|
|
57,501 |
|
|
|
15,704 |
|
|
|
15,605 |
|
Actuarial (gain)/loss |
|
|
82,309 |
|
|
|
21,977 |
|
|
|
183 |
|
|
|
(5,870 |
) |
Amendments |
|
|
7,275 |
|
|
|
(128 |
) |
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(48,273 |
) |
|
|
(52,063 |
) |
|
|
(12,616 |
) |
|
|
(13,918 |
) |
Foreign currency translation effect |
|
|
(29,132 |
) |
|
|
38,883 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation at December 31 |
|
$ |
1,011,099 |
|
|
$ |
1,102,427 |
|
|
$ |
273,586 |
|
|
$ |
275,128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plans assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plans assets at January 1 |
|
$ |
819,054 |
|
|
$ |
871,174 |
|
|
$ |
|
|
|
$ |
|
|
Actual return on plans assets |
|
|
87,085 |
|
|
|
88,782 |
|
|
|
|
|
|
|
|
|
Employer contributions |
|
|
31,234 |
|
|
|
21,063 |
|
|
|
|
|
|
|
|
|
Participant contributions |
|
|
2,363 |
|
|
|
2,334 |
|
|
|
|
|
|
|
|
|
Divestiture |
|
|
2,475 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(48,273 |
) |
|
|
(52,063 |
) |
|
|
|
|
|
|
|
|
Foreign currency translation effect |
|
|
(22,764 |
) |
|
|
30,830 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plans assets at December 31 |
|
$ |
871,174 |
|
|
$ |
962,120 |
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status of the plans |
|
$ |
(139,925 |
) |
|
$ |
(140,307 |
) |
|
$ |
(273,586 |
) |
|
$ |
(275,128 |
) |
Unrecognized actuarial loss |
|
|
314,061 |
|
|
|
|
|
|
|
78,445 |
|
|
|
|
|
Unrecognized prior service cost |
|
|
(13,270 |
) |
|
|
|
|
|
|
(3,541 |
) |
|
|
|
|
Adjustment for minimum liability |
|
|
(152,507 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized |
|
$ |
8,359 |
|
|
$ |
(140,307 |
) |
|
$ |
(198,682 |
) |
|
$ |
(275,128 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in the balance sheets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets |
|
$ |
167,027 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Accrued liabilities |
|
|
|
|
|
|
|
|
|
|
(16,685 |
) |
|
|
(16,549 |
) |
Postretirement benefits other than
pensions |
|
|
|
|
|
|
|
|
|
|
(181,997 |
) |
|
|
(258,579 |
) |
Other long-term liabilities |
|
|
(158,668 |
) |
|
|
(140,307 |
) |
|
|
|
|
|
|
|
|
Included in cumulative other comprehensive loss at December 31, 2006 are the following
amounts that have not yet been recognized in net periodic benefit cost: unrecognized
prior service costs of $(17,196) ($(14,990) net of tax) and unrecognized actuarial
losses of $382,771 ($319,310 net of tax). The prior service cost and actuarial loss
included in cumulative other comprehensive loss and expected to be recognized in net
periodic benefit cost during the fiscal year-ended December 31, 2007 is $172 and
$17,437, respectively.
The underfunded status of the pension plans of $140,307 at December 31, 2006 is
recognized in the accompanying consolidated balance sheets as Other long-term
liabilities and the unfunded status of the other postretirement benefits is recognized
as Accrued liabilities for the current portion and as Postretirement benefits other than
pensions for the long-term portion. No pension plan assets are expected to be returned
to the Company during the fiscal year-ended December 31, 2007.
- 54 -
The accumulated benefit obligation for all defined benefit pension plans was $930,322
and $1,031,780 at December 31, 2005 and 2006, respectively.
Weighted-average assumptions used to determine benefit obligations at December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension Benefits |
|
Postretirement Benefits |
|
|
2005 |
|
2006 |
|
2005 |
|
2006 |
All plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.68 |
% |
|
|
5.61 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
Rate of compensation increase |
|
|
3.44 |
% |
|
|
3.37 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
|
|
5.75 |
% |
Rate of compensation increase |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.49 |
% |
|
|
5.29 |
% |
|
|
n/a |
|
|
|
n/a |
|
Rate of compensation increase |
|
|
3.98 |
% |
|
|
3.65 |
% |
|
|
|
|
|
|
|
|
At December 31, 2006, the weighted average assumed annual rate of increase in the cost
of medical benefits was 7.0 percent per year for 2007 and 2008 and 6.0 percent per year
for 2009 and thereafter. The weighted average assumed annual rate of increase in the
cost of prescription drugs was 11.0 percent per year for 2007 and 2008 and 6.0 percent
per year for 2009 and thereafter.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Components of net periodic benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
20,782 |
|
|
$ |
20,643 |
|
|
$ |
22,824 |
|
|
$ |
5,048 |
|
|
$ |
5,473 |
|
|
$ |
5,725 |
|
Interest cost |
|
|
51,603 |
|
|
|
55,112 |
|
|
|
57,501 |
|
|
|
15,106 |
|
|
|
15,704 |
|
|
|
15,605 |
|
Expected return on plan assets |
|
|
(58,426 |
) |
|
|
(67,566 |
) |
|
|
(71,030 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of transition obligation |
|
|
(38 |
) |
|
|
(30 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Plan curtailment |
|
|
826 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of prior service cost |
|
|
2,463 |
|
|
|
1,445 |
|
|
|
919 |
|
|
|
(122 |
) |
|
|
(219 |
) |
|
|
(308 |
) |
Recognized actuarial loss |
|
|
14,031 |
|
|
|
12,651 |
|
|
|
15,335 |
|
|
|
3,047 |
|
|
|
3,677 |
|
|
|
3,507 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
31,241 |
|
|
$ |
22,255 |
|
|
$ |
25,549 |
|
|
$ |
23,079 |
|
|
$ |
24,635 |
|
|
$ |
24,529 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- 55 -
Weighted-average assumptions used to determine net periodic benefit cost for the years ended
December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension Benefits |
|
Postretirement Benefits |
|
|
2004 |
|
2005 |
|
2006 |
|
2004 |
|
2005 |
|
2006 |
All plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.38 |
% |
|
|
6.14 |
% |
|
|
5.68 |
% |
|
|
6.25 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
Expected return on plan assets |
|
|
8.98 |
% |
|
|
8.92 |
% |
|
|
8.62 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
3.58 |
% |
|
|
3.60 |
% |
|
|
3.44 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.25 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
|
|
6.25 |
% |
|
|
6.00 |
% |
|
|
5.75 |
% |
Expected return on plan assets |
|
|
9.00 |
% |
|
|
9.00 |
% |
|
|
9.00 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
3.25 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign plans |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.73 |
% |
|
|
6.49 |
% |
|
|
5.49 |
% |
|
|
n/a |
|
|
|
n/a |
|
|
|
n/a |
|
Expected return on plan assets |
|
|
8.93 |
% |
|
|
8.66 |
% |
|
|
7.45 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Rate of compensation increase |
|
|
4.47 |
% |
|
|
4.49 |
% |
|
|
3.98 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
The following table lists the projected benefit obligation, accumulated benefit
obligation and fair value of plan assets for the pension plans with projected benefit
obligations and accumulated benefit obligations in excess of plan assets at December 31,
2005 and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
|
|
Projected |
|
Accumulated |
|
Projected |
|
Accumulated |
|
|
benefit |
|
benefit |
|
benefit |
|
benefit |
|
|
obligation |
|
obligation |
|
obligation |
|
obligation |
|
|
exceeds plan |
|
exceeds plan |
|
exceeds plan |
|
exceeds plan |
|
|
assets |
|
assets |
|
assets |
|
assets |
Projected benefit obligation |
|
$ |
1,004,435 |
|
|
$ |
553,459 |
|
|
$ |
1,102,427 |
|
|
$ |
638,908 |
|
Accumulated benefit
obligation |
|
|
923,659 |
|
|
|
533,721 |
|
|
|
1,031,780 |
|
|
|
624,942 |
|
Fair value of plan assets |
|
|
864,087 |
|
|
|
461,202 |
|
|
|
962,120 |
|
|
|
531,242 |
|
Assumed health care cost trend rates for other postretirement benefits have a
significant effect on the amounts reported. A one-percentage-point change in assumed
health care cost trend rates would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
Percentage Point |
|
|
Increase |
|
Decrease |
Increase (decrease) in total service and interest cost components |
|
$ |
319 |
|
|
$ |
(279 |
) |
Increase (decrease) in the postretirement benefit obligation |
|
|
3,573 |
|
|
|
(3,156 |
) |
The Companys weighted average asset allocations for its domestic and foreign pension plans
assets at December 31, 2005 and December 31, 2006 by asset category are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U. S. Plans |
|
U. K. Plan |
Asset Category |
|
2005 |
|
2006 |
|
2005 |
|
2006 |
Equity securities |
|
|
66 |
% |
|
|
71 |
% |
|
|
75 |
% |
|
|
63 |
% |
Debt securities |
|
|
32 |
|
|
|
29 |
|
|
|
25 |
|
|
|
37 |
|
Cash |
|
|
2 |
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- 56 -
The Companys investment policy for United States plans assets is to maintain an
allocation of 70 percent in equity securities and 30 percent in debt securities. The
Companys investment policy for United Kingdom plan assets is to maintain an allocation
of 65 percent in equity securities and 35 percent in fixed income securities.
Rebalancing of the asset portfolios occurs periodically if the mix differs from the
target allocation. Equity security investments are structured to achieve an equal
balance between growth and value stocks. The Company also has a pension plan in Germany
and the assets of that plan consist of investments in a German insurance company.
The fair value of U. S. plan assets was $655,141 and $698,479 at December 31, 2005 and
2006, respectively. The fair value of United States plans assets at the end of each
December are derived using assets held by the Trust at the end of
each November, then adding contributions made during December and deducting benefits
paid to the plans participants during December.
The fair market value of the United Kingdom plan assets was $213,977 and $261,472 at
December 31, 2005 and 2006, respectively, using the method described above for the U. S.
plan assets.
The fair value of the German pension plan assets was $2,056 and $2,169 at December 31,
2005 and 2006, respectively.
The Company determines the annual expected rates of return on pension assets by first
analyzing the composition of its asset portfolio. Historical rates of return are
applied to the portfolio. These computed rates of return are reviewed by the Companys
investment advisors and actuaries. Industry comparables and other outside guidance are
also considered in the annual selection of the expected rates of return on pension
assets.
The Company estimates it would contribute between $30,000 and $35,000 to its domestic
and foreign pension plans in 2007 under its normal funding policy.
The Company estimates its benefit payments for its domestic and foreign pension plans
and postretirement benefit plans during the next ten years to be as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
Pension |
|
Postretirement |
|
|
Benefits |
|
Benefits |
2007 |
|
$ |
46,000 |
|
|
$ |
16,000 |
|
2008 |
|
|
47,000 |
|
|
|
17,000 |
|
2009 |
|
|
48,000 |
|
|
|
17,000 |
|
2010 |
|
|
49,000 |
|
|
|
18,000 |
|
2011 |
|
|
51,000 |
|
|
|
18,000 |
|
2012 through 2016 |
|
|
291,000 |
|
|
|
98,000 |
|
Note
13 - Other Long-term Liabilities
Other long-term liabilities at December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Minimum pension liability |
|
$ |
152,507 |
|
|
$ |
|
|
Long-term pension liability |
|
|
|
|
|
|
140,307 |
|
Other |
|
|
68,389 |
|
|
|
77,436 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
220,896 |
|
|
$ |
217,743 |
|
|
|
|
|
|
|
|
- 57 -
Note 14
- Preferred Stock Purchase Rights
Under the Companys rights plan, one right is associated with each outstanding common share.
Each right entitles the holder to purchase 1/100th of a share of Series A Preferred Stock of
the Company at an exercise price of $135. The rights will become exercisable only if a
person or group (i) acquires beneficial ownership of 15 percent or more of the Companys
outstanding common stock (Acquiring Person), or (ii) subject to extension of the date by
the Board of Directors of the Company, commences a tender or exchange offer which upon
consummation would result in such person or group beneficially owning 15 percent or more of
the Companys outstanding common stock (ten days following the date of announcement of (i)
above, the Stock Acquisition Date).
If any person becomes an Acquiring Person, or if an Acquiring Person engages in certain
self-dealing transactions or a merger transaction in which the Company is the surviving
corporation and its common stock remains outstanding, or an event occurs which results in
such Acquiring Persons ownership interest being increased by more than one percent, then
each right not owned by such Acquiring Person or certain related parties will entitle its
holder to purchase a number of shares of the Companys Series A Preferred Stock (or in
certain circumstances, Company common stock, cash, property or other securities of the
Company) having a value equal to twice the then-current exercise price of the right. In
addition, if, following the Stock Acquisition Date, the Company (i) is acquired in a merger
or other business combination and the Company is not the surviving corporation; (ii) is
involved in a merger or other business combination transaction with another person after
which all or part of the Companys common stock is converted or exchanged for securities,
cash or property of any other person; or (iii) sells 50 percent or more of its assets or
earning power to another person, each right (except rights that have been voided as described
above) will entitle its holder to purchase a number of shares of common stock of the ultimate
parent of the Acquiring Person having a value equal to twice the then-current exercise price
of the right.
The Company will generally be entitled to redeem the rights at one cent per right, subject to
adjustment in certain events, payable in cash or shares of the Companys common stock at any
time until the tenth business day following the Stock Acquisition Date.
Note
15 - Common Stock
There were 14,182 common shares reserved for grants under compensation plans and
contributions to the Companys Spectrum Investment Savings Plan and Pre-Tax Savings plans at
December 31, 2006. The Company matches contributions made by participants to these plans in
accordance with a formula based upon the financial performance of the Company. Matching
contributions are directed to the Company Stock Fund and must remain invested in that fund
until an employee has attained three years of service with the Company. Once an employee has
attained three years of service, any matching contributions may be transferred to any of the
other investment funds offered under the plans.
Note 16 - Cumulative Other Comprehensive Loss
The balances of each component of Cumulative other comprehensive loss in the accompanying
consolidated statements of stockholders equity are as follows:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Cumulative currency translation adjustment |
|
$ |
4,819 |
|
|
$ |
21,047 |
|
|
|
|
|
|
|
|
|
|
Changes in the fair value of derivatives and
unrealized gains/(losses) on marketable securities |
|
|
260 |
|
|
|
1,452 |
|
Tax effect |
|
|
(99 |
) |
|
|
(732 |
) |
|
|
|
|
|
|
|
Net |
|
|
161 |
|
|
|
720 |
|
|
|
|
|
|
|
|
|
|
Minimum pension liability |
|
|
(142,827 |
) |
|
|
|
|
Tax effect |
|
|
51,524 |
|
|
|
|
|
|
|
|
|
|
|
|
Net |
|
|
(91,303 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Underfunded postretirement benefit plans |
|
|
|
|
|
|
(365,575 |
) |
Tax effect |
|
|
|
|
|
|
61,256 |
|
|
|
|
|
|
|
|
Net |
|
|
|
|
|
|
(304,319 |
) |
|
|
|
|
|
|
|
|
|
$ |
(86,323 |
) |
|
$ |
(282,552 |
) |
|
|
|
|
|
|
|
Net income (loss) reflects realized gains and losses on marketable securities and
derivatives. Losses of $3,724, $153 and $1,083 were recognized in 2004, 2005 and 2006,
respectively.
- 58 -
Note
17 - Stock-Based Compensation
Stock Options
The Companys 1998, 2001 and 2006 incentive compensation plans allow the Company to grant
awards to key employees in the form of stock options, stock awards, restricted stock units,
stock appreciation rights, performance units, dividend equivalents and other awards. The
1996 incentive stock option plans and the 1998, 2001 and 2006 incentive compensation plans
provide for granting options to key employees to purchase common shares at prices not less
than market at the date of grant. Options under these plans may have terms of up to ten
years becoming exercisable in whole or in consecutive installments, cumulative or otherwise.
The plans allow the granting of nonqualified stock options which are not intended to qualify
for the tax treatment applicable to incentive stock options under provisions of the Internal
Revenue Code.
Options which were outstanding at January 1, 2004 and options granted under the 2001
incentive compensation plan have terms of ten years and become exercisable 25 percent per
year. On November 16, 2005, the Compensation Committee of the Company approved an
acceleration of vesting of employee stock options and approximately 1,768 options with
varying remaining vesting schedules became immediately exercisable. As a result of the
acceleration, all of the options of the Company at December 31, 2005 were exercisable.
The 1998 employee stock option plan allowed the Company to make a nonqualified option grant
to substantially all of its employees to purchase common shares at a price not less than
market value at the date of grant. Options granted under this plan have a term of ten years
and became exercisable in full beginning three years after the date of grant.
The Companys 2002 nonqualified stock option plan provides for granting options to directors
who are not current or former employees of the Company to purchase common shares at prices
not less than market at the date of grant. Options granted under this plan have a term of
ten years and become exercisable one year after the date of grant.
- 59 -
Summarized information for the plans follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Number of |
|
Exercise |
|
Available |
|
|
|
|
Shares |
|
Price |
|
For Grant |
January 1, 2004
|
|
Outstanding |
|
|
3,629,396 |
|
|
$ |
16.89 |
|
|
|
|
|
|
|
Exercisable |
|
|
2,545,146 |
|
|
|
17.78 |
|
|
|
|
|
|
|
Granted |
|
|
705,900 |
|
|
|
19.81 |
|
|
|
|
|
|
|
Exercised |
|
|
(394,012 |
) |
|
|
14.29 |
|
|
|
|
|
|
|
Expired |
|
|
(20,629 |
) |
|
|
24.55 |
|
|
|
|
|
|
|
Cancelled |
|
|
(127,627 |
) |
|
|
18.84 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 |
|
|
|
|
|
|
|
|
|
|
|
|
3,987,480 |
|
|
|
Outstanding |
|
|
3,793,028 |
|
|
|
17.60 |
|
|
|
|
|
|
|
Exercisable |
|
|
2,599,954 |
|
|
|
17.56 |
|
|
|
|
|
|
|
Granted |
|
|
446,585 |
|
|
|
21.45 |
|
|
|
|
|
|
|
Exercised |
|
|
(209,155 |
) |
|
|
14.30 |
|
|
|
|
|
|
|
Expired |
|
|
(26,168 |
) |
|
|
24.13 |
|
|
|
|
|
|
|
Cancelled |
|
|
(343,171 |
) |
|
|
19.95 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2005 |
|
|
|
|
|
|
|
|
|
|
|
|
3,405,990 |
|
|
|
Outstanding |
|
|
3,661,119 |
|
|
|
17.78 |
|
|
|
|
|
|
|
Exercisable |
|
|
3,661,119 |
|
|
|
17.78 |
|
|
|
|
|
|
|
Granted |
|
|
451,438 |
|
|
|
14.35 |
|
|
|
|
|
|
|
Exercised |
|
|
(10,589 |
) |
|
|
13.30 |
|
|
|
|
|
|
|
Expired |
|
|
(25,122 |
) |
|
|
18.70 |
|
|
|
|
|
|
|
Cancelled |
|
|
(1,044,295 |
) |
|
|
17.12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
5,404,430 |
|
|
|
Outstanding |
|
|
3,032,551 |
|
|
|
17.76 |
|
|
|
|
|
|
|
Exercisable |
|
|
2,670,865 |
|
|
|
18.22 |
|
|
|
|
|
The weighted average remaining contractual life of options outstanding at December 31, 2006
is 5.3 years.
Segregated disclosure of options outstanding at December 31, 2006 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Range of Exercise Prices |
|
|
Less than or |
|
Greater than $14.75 and |
|
Greater than or |
|
|
equal to $14.75 |
|
less than $19.80 |
|
equal to $19.80 |
Options outstanding |
|
|
1,130,546 |
|
|
|
792,626 |
|
|
|
1,109,379 |
|
Weighted average
exercise price |
|
$ |
14.01 |
|
|
$ |
17.98 |
|
|
$ |
21.41 |
|
Remaining contractual life |
|
|
6.2 |
|
|
|
6.2 |
|
|
|
3.7 |
|
Options exercisable |
|
|
772,360 |
|
|
|
789,126 |
|
|
|
1,109,379 |
|
Weighted average
exercise price |
|
$ |
13.87 |
|
|
$ |
18.00 |
|
|
$ |
21.41 |
|
- 60 -
Restricted Stock Units
Under the 1998, 2001 and 2006 Incentive Compensation Plans, restricted stock units may
be granted to officers and other key employees. Compensation related to the restricted
stock units is determined based on the fair value of the Companys stock on the date of
grant and is amortized to expense over the vesting period. The restricted stock units
granted in 2005 and 2006 have vesting periods ranging from one to five years. With the
adoption of SFAS No. 123 (R), the Company recognizes compensation expense based on the
earlier of the vesting date or the date when the employee becomes eligible to retire.
The following table provides details of the restricted stock units granted by the
Company:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
Restricted
stock units outstanding at beginning of period |
|
|
100,523 |
|
|
|
141,688 |
|
Restricted stock units granted |
|
|
63,534 |
|
|
|
91,210 |
|
Accrued dividend equivalents |
|
|
4,165 |
|
|
|
5,724 |
|
Restricted stock units settled |
|
|
(23,405 |
) |
|
|
(112,147 |
) |
Restricted stock units cancelled |
|
|
(3,129 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Restricted
stock units outstanding at end of period |
|
|
141,688 |
|
|
|
126,475 |
|
|
|
|
|
|
|
|
|
|
At December 31, 2006, the Company has $1,669 of unvested compensation cost related to
stock options and restricted stock units and this cost will be recognized as expense
over a weighted average period of 31 months.
Note
18 - Lease Commitments
The Company rents certain distribution facilities and equipment under long-term leases
expiring at various dates. The total rental expense for the Company, including these
long-term leases and all other rentals, was $19,469, $24,122 and
$29,815 for 2004, 2005 and
2006, respectively.
Future minimum payments for all non-cancelable operating leases through the end of their
terms, which in aggregate total $67,399, are listed below. Certain of these leases contain
provisions for optional renewal at the end of the lease terms.
|
|
|
|
|
2007 |
|
$ |
15,739 |
|
2008 |
|
|
12,926 |
|
2009 |
|
|
9,806 |
|
2010 |
|
|
15,330 |
|
2011 |
|
|
2,832 |
|
Thereafter |
|
|
10,766 |
|
Note 19 - Restructuring
During 2004, the North American Tire Operations segment initiated two restructuring
plans. In the second quarter, the segment announced an initiative to consolidate its
pre-cure retread operations in Asheboro, North Carolina, and recorded a charge of $1,715 to
write certain related equipment down to its scrap salvage value (the fair market value) and
recorded $102 in equipment disposal costs. In the third quarter, a plan to cease production
of radial medium truck tires by the end of 2005 at the Albany, Georgia tire facility was
announced. These tires are being sourced from Asian manufacturers. No employees were
affected by this initiative. The segment recorded an impairment charge of $7,536 for
equipment associated with radial medium truck tire production to write the equipment down to
its fair market value as determined by sales proceeds negotiated with a potential buyer.
During 2006, five restructuring initiatives were announced.
- 61 -
In May of 2006, the North American Tire Operations segment announced the planned closure of
its manufacturing facility in Athens, Georgia with an estimated cost of between $10,000 and
$11,000. The Company approved the manufacturing plant closure because this plants
production could be absorbed by other Company facilities. The facility was closed early in
the third quarter. During 2006, restructuring costs of $11,123 were recorded. The assets of
the facility were written down to fair value resulting in a charge of $8,191. Severance
costs totaling $1,522 were recorded and payments totaling $1,112 have been made resulting in
an accrued severance balance at December 31, 2006 of $410. Additional employee-related
severance costs of $95 were recorded. Employee relocation costs of $108 have been incurred.
Equipment relocation and closure costs of $1,207 have been recorded to date. The assets of
the facility, with a fair value of $4,000, are considered as held for sale and are included
on the Other current assets line of the Companys Consolidated Balance Sheets.
In September, the North American Tire Operations segment announced its plans to reconfigure
its tire manufacturing facility in Texarkana, Arkansas so that its production levels can
flex to meet tire demand. This reconfiguration is expected to result in a workforce
reduction of approximately 350 people. This reduction is expected to be accomplished through
attrition and layoffs. Certain equipment in the facility will be relocated to meet the
flexible production requirements. The Company has targeted the end of the third quarter of
2007 as the completion date for this plant reconfiguration. The cost of this initiative is
estimated to range from $8,000 to $11,500. This amount consists of equipment relocation and
associated costs of between $5,000 and $7,000 and personnel related costs of between $3,000
and $4,500. During 2006, equipment relocation costs of $723 have been recorded.
In November, a restructuring of salaried support positions was announced. The restructuring
will be accomplished through reductions in part-time assistance, normal attrition and
targeted severance actions. Approximately 80 people will be impacted by this initiative and
the end of the first quarter of 2007 is the targeted completion date. To date, $847 of
severance benefits has been accrued for persons or positions identified and payments totaling
$38 have been paid, resulting in an accrued severance balance at December 31, 2006 of $809.
Payments have been made for outplacement services totaling $17.
In December, the North American Tire Operations segment initiated a plan to reduce the number
of stock-keeping units manufactured in its facilities and to take tire molds out of service.
Approximately 600 molds have been identified under this plan. At December 31, 2006, 449
molds have been taken out of service and written off. The service lives of the molds still
in production have been reduced to reflect the remaining useful production life. Both the
mold write-off and the increased depreciation expense associated with the change in the
estimate of useful life are being recorded as restructuring expense. Through December 31,
2006, $378 of molds has been written-off and $27 of additional depreciation associated with
this initiative has been recorded. The end of the second quarter of 2007 is the expected
date when all of the molds will be taken out of service and the total cost of this plan is
estimated to be $535.
During 2006, the International Tire Operations segment recorded $1,461 in restructuring costs
associated with a management reorganization in Cooper Tire Europe. This initiative was
undertaken to reduce the European cost base to compensate for raw material cost increases in
an increasingly competitive European market. There were 50 employees impacted by this
initiative and all severance payments were made during 2006. At December 31, 2006 there was
no balance remaining in the restructuring severance accrual.
Note 20 Severance payments to former Chief Executive Officer
During the third quarter of 2006, the Company paid $6,797 in severance and benefits to Thomas
A. Dattilo, the former chairman, president and chief executive officer of the Company,
pursuant to the terms of his Employment Agreement which was filed as Exhibit (10) (ii) to the
Companys Form 10-K for the year ended December 31, 2001 and the First Amendment which was
filed as Exhibit (10) to the Companys Form 10-Q for the quarter ended June 30, 2003. An
additional payment of $585 was paid to Mr. Dattilo in the first
quarter of 2007. Expense of $5,069 was
recorded in the third quarter in conjunction with this distribution relating to the severance
component of the payments. The Company had previously accrued $2,313 under existing benefit
programs. This additional expense appears as a component of Selling, general and
administrative expense in the Condensed Consolidated Statements of Operations and within
Unallocated corporate charges as presented in the operating segment footnote. Mr. Dattilos
August 2, 2006 resignation was deemed by the Board of Directors to be an involuntary
termination without cause.
- 62 -
Note 21
- Other Net
The components of Other net in the statement of operations for the years 2004, 2005 and
2006 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Foreign currency (gains)/losses |
|
$ |
1,010 |
|
|
$ |
1,187 |
|
|
$ |
(864 |
) |
Partial write-off of long term investment |
|
|
1,940 |
|
|
|
240 |
|
|
|
|
|
Equity in earnings from joint ventures |
|
|
|
|
|
|
(76 |
) |
|
|
(666 |
) |
Other |
|
|
(233 |
) |
|
|
(763 |
) |
|
|
(547 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
2,717 |
|
|
$ |
588 |
|
|
$ |
(2,077 |
) |
|
|
|
|
|
|
|
|
|
|
Note 22 - Contingent Liabilities
Indemnities Related to the Sale of Cooper-Standard Automotive
The sale of the Companys automotive operations included contract provisions which provide
for indemnification of the buyer by the Company for all income tax liabilities related to
periods prior to closing and for various additional items outlined in the agreement.
Indemnity payments would be reflected as expenses of discontinued operations. The recorded
gain on the sale includes reductions for estimates of the expected tax liabilities and the
other potential indemnity items to the extent they are deemed to be probable and estimable at
December 31, 2006. For indemnity commitments where the Company believes future payments are
probable, it also believes the expected outcomes can be estimated with reasonable accuracy.
Accordingly, for such amounts, a liability has been recorded with a corresponding decrease in
the gain on the sale. Other indemnity provisions will be monitored for possible future
payments not presently contemplated. The Company will reevaluate the probability and amounts
of indemnity payments being required quarterly and adjustments, if any, to the initial
estimates will be reflected as a change in the gain on sale in the periods when revised
estimates are determined.
Guarantees
Certain operating leases related to property and equipment used in the operations of
Cooper-Standard Automotive were guaranteed by the Company. These guarantees require the
Company, in the event Cooper-Standard fails to honor its commitments, to satisfy the terms of
the lease agreements. As part of the sale of the automotive operations, the Company is
seeking releases of those guarantees, but to date has been unable to secure releases from
certain lessors. The most significant of those leases is for a U. S. manufacturing facility
with a remaining term of 10 years and total remaining payments of approximately $11,500.
Other leases cover two facilities in the United Kingdom and manufacturing equipment. These
leases have remaining terms of from nine months to seven years and remaining payments of
approximately $5,000. The Company does not believe it is presently probable that it will be
called upon to make these payments. Accordingly, no accrual for these guarantees has been
recorded. If information becomes known to the Company at a later date which indicates its
performance under these guarantees is probable, accruals for the obligations will be
required.
Products Liability
The Company is a defendant in various products liability claims in which individuals involved
in vehicle accidents seek damages resulting from allegedly defective tires manufactured by
the Company.
The accounting process is based on estimates derived from information known by the Company
when the reserves are determined. The liability often cannot be determined with precision
until the claim is resolved. Pursuant to applicable accounting rules, the Company accrues
the minimum liability for each known claim when the estimated outcome is a range of possible
loss and no one amount within that range is more likely than another. No specific accrual is
made for individual unasserted claims or for asserted claims where the minimum information
needed to evaluate the probability of a liability is not yet known. However, an accrual for
such claims based, in part, on managements expectations for future litigation activity is
maintained. Because of the speculative nature of litigation in the United States, the
Company does not believe a meaningful aggregate range of potential loss for asserted and
unasserted claims can be determined. The total cost of resolution of such claims, or
increase in reserves resulting from greater knowledge of specific facts and circumstances
related to such claims,
could have a greater impact on the consolidated results of operations and financial position
of the Company in future periods and, in some periods, could be material.
- 63 -
On July 13, 2006, the National Highway Traffic Safety Administration (NHTSA) opened a
Preliminary Evaluation (PE06-0027) regarding Dominator Sport A/T LT 265/75R16 tires
manufactured by the Company between 2003 and 2005 based on the Early Warning Reporting data
submitted by the Company. Approximately 101,600 tires are subject to the Preliminary
Evaluation. The Company responded to the information request in October 2006. On December
27, 2006, NHTSA upgraded the investigation to an Engineering Analysis (EA06-021) to further
assess the subject tires and the data provided in the Companys response.
Cooper-Chengshan Acquisition
In connection with the investment in Cooper-Chengshan, beginning January 1, 2009 and
continuing through December 31, 2011, the minority interest partner has the right to sell,
and, if exercised, the Company has the obligation to purchase, the remaining 49 percent
minority interest share at a minimum price of $62,700.
Employment Contracts
The Company has employment arrangements with two key executive employees and has change in
control severance agreements covering eight additional key executives. These arrangements
provide for continuity of management and provide for payments of multiples of annual salary,
certain incentives and continuation of benefits upon the occurrence of specified events in a
manner that is believed to be consistent with comparable companies.
Under terms of an employment agreement with the president of the automotive operations and
terms of a change in control severance pay plan for eight additional key automotive
executives, such executives were entitled to specified severance payments if terminated by
the buyer within predetermined time periods after the sale. The Company is obligated to pay
the severance costs and related excise taxes, if any, if severance occurs on or prior to
December 31, 2007 in the case of the automotive operations president. The Company was
obligated to pay the severance costs and related excise taxes, if any, if severance occurred
on or prior to December 22, 2006 for the eight other automotive executives. The Company was
required to fund, immediately following the sale, its potential obligation for such severance
payments into a rabbi trust with a third party trustee for the possible benefit of these
executives. The Company paid one executive covered by the change in control agreement in
2005 and one in 2006. The Company does not believe it is presently probable that the
automotive operations president will be terminated within the period in which it is
obligated to pay the severance costs. Accordingly, no additional accrual for severance has
been recorded. If information becomes known to the Company at a later date which indicates
severance of the automotive operations president is probable within the time period covered
by the Company, an accrual for severance will be required.
Unconditional Purchase Orders
Noncancelable purchase order commitments for capital expenditures and raw materials,
principally natural rubber, made in the ordinary course of business were $71,617 at December
31, 2006.
Supplier Dispute
During 2005, the Company resolved a dispute with raw material suppliers resulting in an
agreement for reimbursement of $18,000 of previously expensed costs. This recovery was
recorded as a reduction to cost of goods sold in the financial results of the North American
Tire Operations segment.
Note 23
- Business Segments
The Company has two reportable segments North American Tire Operations and
International Tire Operations. The Companys reportable segments are each managed
separately.
The North American Tire Operations segment produces passenger and light truck tires, which
are sold nationally and internationally in the replacement tire market to independent tire
dealers, wholesale distributors, regional and national retail tire chains and large retail
chains that sell tires as well as other automotive products, and supplies retread equipment
and materials to the commercial truck tire industry.
- 64 -
The International Tire Operations segment currently manufactures and markets passenger car,
light and medium truck and motorcycle tires for the replacement market, as well as racing
tires and materials for the tire retread industry, in Europe and the United Kingdom. The
segment manufactures and markets passenger car, bias and radial light and medium truck tires
and off-the-road tires in China.
The following customers of the North American Tire Operations segment contributed ten percent
or more of the Companys total consolidated net sales in 2004, 2005 and 2006. Net sales and
percentage of consolidated Company sales for these customers in 2004, 2005 and 2006 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
2005 |
|
2006 |
|
|
|
|
|
|
Consolidated |
|
|
|
|
|
Consolidated |
|
|
|
|
|
Consolidated |
Customer |
|
Net Sales |
|
Net Sales |
|
Net Sales |
|
Net Sales |
|
Net Sales |
|
Net Sales |
TBC/Treadways |
|
$ |
279,172 |
|
|
|
13 |
% |
|
$ |
323,815 |
|
|
|
15 |
% |
|
$ |
365,767 |
|
|
|
14 |
% |
- 65 -
The accounting policies of the reportable segments are consistent with those described in the
Significant Accounting Policies note to the consolidated financial statements. Corporate
administrative expenses are allocated to segments based principally on assets, employees and
sales. The following table details segment financial information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
1,862,954 |
|
|
$ |
1,954,685 |
|
|
$ |
2,096,174 |
|
International Tire |
|
|
308,383 |
|
|
|
305,291 |
|
|
|
680,164 |
|
Eliminations and other |
|
|
(89,728 |
) |
|
|
(104,791 |
) |
|
|
(100,096 |
) |
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,081,609 |
|
|
|
2,155,185 |
|
|
|
2,676,242 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
64,002 |
|
|
|
32,838 |
|
|
|
(4,020 |
) |
International Tire |
|
|
21,370 |
|
|
|
(663 |
) |
|
|
9,427 |
|
Unallocated corporate charges
and eliminations |
|
|
(22,148 |
) |
|
|
(5,740 |
) |
|
|
(15,156 |
) |
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
63,224 |
|
|
|
26,435 |
|
|
|
(9,749 |
) |
Interest income |
|
|
2,068 |
|
|
|
18,541 |
|
|
|
10,067 |
|
Dividend from unconsolidated
subsidiary |
|
|
|
|
|
|
|
|
|
|
4,286 |
|
Debt extinguishment costs |
|
|
|
|
|
|
(4,228 |
) |
|
|
77 |
|
Other net |
|
|
(2,717 |
) |
|
|
(588 |
) |
|
|
2,077 |
|
Interest expense |
|
|
(27,569 |
) |
|
|
(54,511 |
) |
|
|
(47,166 |
) |
Impairment of goodwill and
indefinite-lived
intangible asset |
|
|
|
|
|
|
|
|
|
|
(51,546 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing
operations before income taxes and
minority interest |
|
|
35,006 |
|
|
|
(14,351 |
) |
|
|
(91,954 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expense |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
98,327 |
|
|
|
97,526 |
|
|
|
104,786 |
|
International Tire |
|
|
12,612 |
|
|
|
12,186 |
|
|
|
31,358 |
|
Corporate |
|
|
3,658 |
|
|
|
5,955 |
|
|
|
2,229 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
114,597 |
|
|
|
115,667 |
|
|
|
138,373 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
1,222,723 |
|
|
|
1,320,557 |
|
|
|
1,198,862 |
|
International Tire |
|
|
203,714 |
|
|
|
208,464 |
|
|
|
687,204 |
|
Corporate and other |
|
|
1,241,647 |
|
|
|
623,165 |
|
|
|
349,213 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,668,084 |
|
|
|
2,152,186 |
|
|
|
2,235,279 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expenditures for long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
|
143,290 |
|
|
|
146,686 |
|
|
|
101,196 |
|
International Tire |
|
|
10,817 |
|
|
|
24,970 |
|
|
|
86,859 |
|
Corporate |
|
|
5,201 |
|
|
|
496 |
|
|
|
470 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
159,308 |
|
|
|
172,152 |
|
|
|
188,525 |
|
- 66 -
Geographic information for revenues, based on country of origin, and long-lived assets
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
1,779,694 |
|
|
$ |
1,863,657 |
|
|
$ |
2,028,917 |
|
Europe |
|
|
285,488 |
|
|
|
272,923 |
|
|
|
285,412 |
|
Asia |
|
|
16,427 |
|
|
|
18,605 |
|
|
|
361,913 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
2,081,609 |
|
|
|
2,155,185 |
|
|
|
2,676,242 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-lived assets |
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
|
648,879 |
|
|
|
700,006 |
|
|
|
684,430 |
|
Europe |
|
|
81,178 |
|
|
|
76,279 |
|
|
|
77,407 |
|
Asia |
|
|
813 |
|
|
|
9,940 |
|
|
|
229,979 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
|
730,870 |
|
|
|
786,225 |
|
|
|
991,816 |
|
Shipments of domestically-produced products to customers outside the U. S. approximated eight
percent of net sales in both 2005 and 2006.
- 67 -
Report of Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Cooper Tire & Rubber Company
We have audited the accompanying consolidated balance sheets of Cooper Tire & Rubber Company (the
Company) as of December 31, 2006 and 2005, and the related consolidated statements of operations,
shareholders equity, and cash flows for each of the three years in the period ended December 31,
2006. Our audits also included the financial statement schedules listed in the index at Item 15(a)
(2). These financial statements and schedules are the responsibility of the Companys management.
Our responsibility is to express an opinion on these financial statements and schedules based on
our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Cooper Tire & Rubber Company at December 31, 2006
and 2005, and the consolidated results of its operations and its cash flows for each of the three
years in the period ended December 31, 2006, in conformity with U.S. generally accepted accounting
principles. Also, in our opinion, the related financial statement schedules, when considered in
relation to the financial statements taken as a whole, present fairly in all material respects the
information set forth therein.
As discussed in Note 1 to the consolidated financial statements, the Company changed its method of
accounting for stock options in 2006. As discussed in Note 12 to the consolidated financial
statements, the Company changed its method of accounting for pension and other postretirement
benefit plans in 2006.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the effectiveness of Cooper Tire & Rubber Companys internal control over
financial reporting as of December 31, 2006, based on criteria established in Internal
Control-Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission and our report dated February 26, 2007 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Ernst & Young LLP
Toledo, Ohio
February 26, 2007
-68-
SELECTED QUARTERLY DATA
(Dollar amounts in thousands except per share amounts.)
(Unaudited)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
Net sales |
|
$ |
514,057 |
|
|
$ |
510,930 |
|
|
$ |
557,795 |
|
|
$ |
572,403 |
|
Gross profit |
|
|
48,682 |
|
|
|
37,910 |
|
|
|
55,426 |
|
|
|
45,332 |
|
Net loss |
|
|
(1,044 |
) |
|
|
(6,418 |
) |
|
|
(1,075 |
) |
|
|
(6,496 |
) |
Basic loss per share |
|
|
(0.01 |
) |
|
|
(0.10 |
) |
|
|
(0.02 |
) |
|
|
(0.11 |
) |
Diluted loss per share |
|
|
(0.01 |
) |
|
|
(0.10 |
) |
|
|
(0.02 |
) |
|
|
(0.11 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
462,855 |
|
|
$ |
458,874 |
|
|
$ |
508,756 |
|
|
$ |
524,200 |
|
International Tire |
|
|
79,400 |
|
|
|
82,929 |
|
|
|
76,539 |
|
|
|
66,423 |
|
Eliminations and other |
|
|
(28,198 |
) |
|
|
(30,873 |
) |
|
|
(27,500 |
) |
|
|
(18,220 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
514,057 |
|
|
$ |
510,930 |
|
|
$ |
557,795 |
|
|
$ |
572,403 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
6,452 |
|
|
$ |
1,330 |
|
|
$ |
16,278 |
|
|
$ |
8,778 |
|
International Tire |
|
|
180 |
|
|
|
2,536 |
|
|
|
67 |
|
|
|
(3,446 |
) |
Eliminations |
|
|
(370 |
) |
|
|
(208 |
) |
|
|
(114 |
) |
|
|
247 |
|
Corporate |
|
|
(381 |
) |
|
|
(3,245 |
) |
|
|
(2,159 |
) |
|
|
490 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
|
5,881 |
|
|
|
413 |
|
|
|
14,072 |
|
|
|
6,069 |
|
Interest expense |
|
|
(14,215 |
) |
|
|
(13,715 |
) |
|
|
(13,545 |
) |
|
|
(13,036 |
) |
Debt extinguishment gains (losses) |
|
|
|
|
|
|
(9,075 |
) |
|
|
(1,328 |
) |
|
|
6,175 |
|
Interest income |
|
|
5,614 |
|
|
|
4,520 |
|
|
|
3,857 |
|
|
|
4,550 |
|
Other net |
|
|
1,229 |
|
|
|
305 |
|
|
|
(1,296 |
) |
|
|
(826 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes and minority interest |
|
$ |
(1,491 |
) |
|
$ |
(17,552 |
) |
|
$ |
1,760 |
|
|
$ |
2,932 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
|
First |
|
|
Second |
|
|
Third |
|
|
Fourth |
|
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
|
Quarter |
|
Net sales |
|
$ |
596,582 |
|
|
$ |
624,785 |
|
|
$ |
715,795 |
|
|
$ |
739,080 |
|
Gross profit |
|
|
43,605 |
|
|
|
29,192 |
|
|
|
51,538 |
|
|
|
73,228 |
|
Net loss |
|
|
(5,468 |
) |
|
|
(22,922 |
) |
|
|
(24,878 |
) |
|
|
(32,622 |
) |
Basic loss per share |
|
|
(0.09 |
) |
|
|
(0.37 |
) |
|
|
(0.41 |
) |
|
|
(0.53 |
) |
Diluted loss per share |
|
|
(0.09 |
) |
|
|
(0.37 |
) |
|
|
(0.41 |
) |
|
|
(0.53 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
495,851 |
|
|
$ |
463,448 |
|
|
$ |
551,681 |
|
|
$ |
585,194 |
|
International Tire |
|
|
125,073 |
|
|
|
185,904 |
|
|
|
192,659 |
|
|
|
176,528 |
|
Eliminations and other |
|
|
(24,342 |
) |
|
|
(24,567 |
) |
|
|
(28,545 |
) |
|
|
(22,642 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
596,582 |
|
|
$ |
624,785 |
|
|
$ |
715,795 |
|
|
$ |
739,080 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
(5,912 |
) |
|
$ |
(29,895 |
) |
|
$ |
(3,285 |
) |
|
$ |
35,072 |
|
International Tire |
|
|
3,415 |
|
|
|
7,710 |
|
|
|
3,137 |
|
|
|
(4,835 |
) |
Eliminations |
|
|
(828 |
) |
|
|
(844 |
) |
|
|
1,673 |
|
|
|
(568 |
) |
Corporate |
|
|
(1,014 |
) |
|
|
(2,863 |
) |
|
|
(8,846 |
) |
|
|
(1,866 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
|
(4,339 |
) |
|
|
(25,892 |
) |
|
|
(7,321 |
) |
|
|
27,803 |
|
Interest expense |
|
|
(10,813 |
) |
|
|
(11,584 |
) |
|
|
(12,964 |
) |
|
|
(11,805 |
) |
Debt extinguishment gains |
|
|
77 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
|
2,971 |
|
|
|
2,097 |
|
|
|
2,064 |
|
|
|
2,935 |
|
Dividend from unconsolidated subsidiary |
|
|
4,609 |
|
|
|
(323 |
) |
|
|
|
|
|
|
|
|
Impairment of goodwill and indefinite-lived
intangible asset |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(51,546 |
) |
Other net |
|
|
33 |
|
|
|
(163 |
) |
|
|
1,704 |
|
|
|
503 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes and minority interest |
|
$ |
(7,462 |
) |
|
$ |
(35,865 |
) |
|
$ |
(16,517 |
) |
|
$ |
(32,110 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Certain amounts for 2005 have been reclassified to conform to the 2006 presentation. The
operating results of Cooper-Chengshan have been included in the 2006 results since the February
4, 2006 acquisition date.
-69-
COOPER TIRE & RUBBER COMPANY
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
Years ended
December 31, 2004, 2005 and 2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Additions |
|
|
|
|
|
|
Balance |
|
|
|
Beginning |
|
|
Charged |
|
|
Business |
|
|
Deductions |
|
|
at End |
|
|
|
of Year |
|
|
To Income |
|
|
Acquisitions |
|
|
(a) |
|
|
of Year |
|
Allowance
for doubtful
accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
$ |
4,841,666 |
|
|
$ |
961,322 |
|
|
|
|
|
|
$ |
934,802 |
|
|
$ |
4,868,186 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
$ |
4,868,186 |
|
|
$ |
2,154,686 |
|
|
|
|
|
|
$ |
1,257,506 |
|
|
$ |
5,765,366 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
$ |
5,765,366 |
|
|
$ |
2,499,348 |
|
|
$ |
2,540,263 |
|
|
$ |
1,924,517 |
|
|
$ |
8,880,460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Accounts charged off during the year, net of recoveries of accounts previously charged off. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Additions |
|
|
|
|
|
|
Balance |
|
|
|
Beginning |
|
|
Charged |
|
|
Charged |
|
|
Deductions |
|
|
at End |
|
|
|
of Year |
|
|
To Income |
|
|
To Equity |
|
|
(a) |
|
|
of Year |
|
Tax
valuation
allowance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
$ |
12,782,892 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(28,279,100 |
) |
|
$ |
41,061,992 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
$ |
41,061,992 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
425,118 |
|
|
$ |
40,636,874 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
$ |
40,636,874 |
|
|
$ |
18,135,790 |
|
|
$ |
72,524,882 |
|
|
$ |
2,657,372 |
|
|
$ |
128,640,174 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Change in reserve as a result of balance sheet reclassifications or charges to income from
discontinued operations. |
-70-
Item 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE
None.
Item 9A. CONTROLS AND PROCEDURES
(a) Evaluation of Disclosure Controls and Procedures
Pursuant to the requirements of the Sarbanes-Oxley Act of 2002, the Companys management, with the
participation of the Chief Executive Officer and Chief Financial Officer of the Company, have
evaluated, as of the end of the period covered by this Annual Report on Form 10-K, the
effectiveness of the Companys disclosure controls and procedures, including its internal controls
and procedures. Based upon that evaluation, the Chief Executive Officer and the Chief Financial
Officer have concluded that, as of the end of such period, the Companys disclosure controls and
procedures were effective in identifying the information required to be disclosed in the Companys
periodic reports filed with the SEC, including this Annual Report on Form 10-K, and ensuring that
such information is recorded, processed, summarized and reported within the time periods specified
in the SECs rules and forms.
(b) Managements Annual Report on Internal Control Over Financial Reporting
Management is responsible for establishing and maintaining adequate internal control over financial
reporting for the Company. In order to evaluate the effectiveness of internal control over
financial reporting, as required by Section 404 of the Sarbanes-Oxley Act of 2002, management has
conducted an assessment, including testing, using the criteria in Internal Control Integrated
Framework, issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).
The Companys system of internal control over financial reporting is designed to provide
reasonable assurance regarding the reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with generally accepted accounting
principles. Because of its inherent limitations, internal control over financial reporting may not
prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become inadequate because of changes in
conditions, or that the degree of compliance with the policies or procedures may deteriorate.
In accordance with the Securities and Exchange Commissions published guidance, the Companys
assessment of internal control over financial reporting excluded the 2006 acquisition of
Cooper-Chengshan which represents approximately 13.6 percent of consolidated net sales for the year ended
December 31, 2006, and 16.5 percent of consolidated total assets as of December 31, 2006.
Based on its assessment, management has concluded that the Company maintained effective internal
control over financial reporting as of December 31, 2006, based on criteria in Internal Control
Integrated Framework issued by the COSO, and that the Companys internal control over financial
reporting is effective. Managements assessment of the effectiveness of the Companys internal
control over financial reporting as of December 31, 2006, has been audited by Ernst & Young LLP, an
independent registered public accounting firm, as stated in their report which is
included herein.
(c) Report of the Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Cooper Tire & Rubber Company
We have audited managements assessment, included in the accompanying Managements Annual Report on
Internal Control Over Financial Reporting, that Cooper Tire & Rubber Company maintained effective
internal control over financial reporting as of December 31, 2006, based on criteria established in
Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the
Treadway Commission (the COSO criteria). Cooper Tire & Rubber Companys management is responsible
for maintaining effective internal control over financial reporting and for its assessment of the
effectiveness of internal control over financial reporting. Our responsibility is to express an
opinion on managements assessment and an opinion on the effectiveness of the companys internal
control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, evaluating managements assessment, testing and evaluating the
design and operating effectiveness of internal control, and performing such other procedures as we
considered necessary in the circumstances. We believe that our audit provides a reasonable basis
for our opinion.
A companys internal control over financial reporting is a process designed to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting
-71-
principles. A companys internal control over financial reporting includes those policies and procedures that (1)
pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the
transactions and dispositions of the assets of the company; (2) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of financial statements in accordance
with generally accepted accounting principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of management and directors of the company;
and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use, or disposition of the companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or
detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
As indicated in the accompanying Managements Annual Report on Internal Control over Financial
Reporting, managements assessment of and conclusion on the effectiveness of internal control over
financial reporting did not include the internal controls of the 2006 acquisition of
Cooper-Chengshan, which is included in the consolidated statements of the Company and constituted
16.5 percent of consolidated total assets as of December 31, 2006 and 13.6 percent of consolidated net
sales for the year then ended. Management did not include an assessment of the internal control
over financial reporting for Cooper-Chengshan because it was acquired in a business combination on
February 4, 2006.
In our opinion, managements assessment that Cooper Tire & Rubber Company maintained effective
internal control over financial reporting as of December 31, 2006, is fairly stated, in all
material respects, based on the COSO criteria. Also, in our opinion, Cooper Tire & Rubber Company
maintained, in all material respects, effective internal control over financial reporting as of
December 31, 2006, based on the COSO criteria.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated balance sheets of Cooper Tire & Rubber Company as of
December 31, 2006 and 2005, and the related consolidated statements of operations, shareholders
equity and cash flows for each of the three years in the period ended December 31, 2006 and our
report dated February 26, 2007 expressed an unqualified opinion thereon.
Ernst & Young LLP
Toledo, Ohio
February 26, 2007
(d) Changes in Internal Control over Financial Reporting
During 2006, the Company experienced reorganization in its information technology area. The
internal controls in this area were evaluated for effectiveness and the controls were assessed to
be effective. The Company continues to assess and improve the design and effectiveness of its
internal controls over financial reporting.
Item 9B. OTHER INFORMATION
None.
PART III
Item 10. DIRECTORS AND CORPORATE GOVERNANCE
Information concerning the Companys directors, corporate governance guidelines, Compensation
Committee and Nominating and Governance Committee appears in the Companys definitive Proxy
Statement for its 2007 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
AUDIT COMMITTEE
Information regarding the Audit Committee, including the identification of the Audit Committee
members and the audit committee financial expert, appears in the Companys definitive Proxy
Statement for its 2007 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
COMPLIANCE WITH SECTION 16(a) OF THE EXCHANGE ACT
-72-
Information regarding compliance with Section 16(a) of the Securities Exchange Act of 1934, as
amended, appears in the Companys definitive Proxy Statement for its 2007 Annual Meeting
of Stockholders, which will be herein incorporated by reference.
CODE OF ETHICS
Information regarding the Companys code of business conduct and ethics is available on the
Companys website at http://www.coopertire.com. To access this information, first click on
Company, then click Investors and lastly click Corporate Governance of the Companys website.
Then, select the Code of Business Conduct and Ethics link listed on the lower left side of the
web page under Corporate Governance.
Item 11. EXECUTIVE COMPENSATION
Information regarding executive and director compensation, Compensation Committee Interlocks and
Insider Participation, and the Compensation Committee Report appears in the Companys definitive
Proxy Statement for its 2007 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
Item 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND
RELATED STOCKHOLDER MATTERS
Information concerning the security ownership of certain beneficial owners and management of the
Companys voting securities and equity securities appears in the Companys definitive Proxy
Statement for its 2007 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
Equity Compensation Plan Information
The following table provides information as of December 31, 2006 regarding the Companys equity
compensation plans, all of which have been approved by the Companys security holders:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of Securities |
|
|
|
|
|
|
|
|
|
|
|
remaining available for |
|
|
|
|
|
|
|
|
|
|
|
future issuance under |
|
|
|
Number of securities |
|
|
Weighted-average |
|
|
equity compensation |
|
|
|
to be issued upon |
|
|
exercise price of |
|
|
plans (excluding |
|
|
|
exercise of outstanding |
|
|
outstanding options, |
|
|
securities reflected |
|
|
|
options, warrants and rights |
|
|
warrants and rights |
|
|
in column (a)) |
|
Plan category |
|
(a) |
|
|
(b) |
|
|
(c) |
|
Equity compensation plans
approved by stockholders |
|
|
3,032,551 |
|
|
$ |
17.76 |
|
|
|
5,447,607 |
|
Equity compensation plans
not approved by
stockholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
3,032,551 |
|
|
$ |
17.76 |
|
|
|
5,447,607 |
|
|
|
|
|
|
|
|
|
|
|
Additional information on equity compensation plans is contained in the Stock-Based Compensation
note to the consolidated financial statements.
Item 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS, AND DIRECTOR INDEPENDENCE
There were no transactions with related persons during 2006.
Information regarding the independence of the Companys directors appears in the Companys
definitive Proxy Statement for its 2007 Annual Meeting of Stockholders, which will be herein
incorporated by reference.
-73-
Item 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES
Information regarding the Companys independent auditor appears in the Companys definitive Proxy
Statement for its 2007 Annual Meeting of Stockholders, which will be herein incorporated by
reference.
PART IV
Item 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
(a) The following documents are filed as part of this report:
1. Consolidated Financial Statements
|
|
|
|
|
|
|
Page(s) |
|
|
Reference |
|
|
|
33 |
|
|
|
|
34-35
|
|
|
|
36 |
|
|
|
|
37 |
|
|
|
|
38-67
|
|
|
|
68 |
|
|
|
|
69 |
|
2. Financial Statement Schedule
|
|
|
|
|
Valuation and qualifying accounts Allowance for doubtful accounts and tax valuation allowance
|
|
|
70 |
|
All other schedules have been omitted since the required information is not present or not
present in amounts sufficient to require submission of the schedules, or because the
information required is included in the Consolidated Financial Statements or the notes
thereto.
3. Exhibits
The exhibits listed on the accompanying exhibit index are filed as part of this Annual Report
on Form 10-K.
-74-
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
COOPER TIRE & RUBBER COMPANY
|
|
|
/s/ Roy V. Armes
|
|
|
Roy V. Armes
President and Chief Executive Officer |
|
|
|
|
|
Date: March 1, 2007
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the registrant and in the capacities and on the dates
indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
/s/ Roy V. Armes
ROY V. ARMES
|
|
President, Chief Executive
Officer and Director
|
|
March 1, 2007 |
|
|
(Principal Executive Officer) |
|
|
|
|
|
|
|
/s/ Philip G. Weaver
PHILIP G. WEAVER
|
|
Vice President and Chief
Financial Officer
(Principal Financial Officer)
|
|
March 1, 2007 |
|
|
|
|
|
/s/ Robert W. Huber
ROBERT W. HUBER
|
|
Director of External Reporting
(Principal Accounting Officer)
|
|
March 1, 2007 |
|
|
|
|
|
ARTHUR H. ARONSON*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
LAURIE J. BREININGER*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
STEVEN M. CHAPMAN*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
JOHN J. HOLLAND*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
JOHN F. MEIER*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
BYRON O. POND*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
JOHN H. SHUEY*
|
|
Director
|
|
March 1, 2007 |
|
|
|
|
|
RICHARD L. WAMBOLD*
|
|
Director
|
|
March 1, 2007 |
|
|
|
* |
|
The undersigned, by signing his name hereto, does sign and execute this Annual Report on Form
10-K pursuant to a Power of Attorney executed on behalf of the above-indicated directors of
the registrant and filed herewith as Exhibit 24 on behalf of the registrant. |
|
*By: |
|
/s/ James E. Kline
JAMES E. KLINE, Attorney-in-fact |
-75-
EXHIBIT INDEX
|
|
|
|
|
|
|
(3) |
|
Certificate of Incorporation and Bylaws |
|
|
|
|
|
|
|
|
|
(i)
|
|
Certificate of Incorporation, as restated and filed with the Secretary of State
of Delaware on May 17, 1993, is incorporated herein by reference from Exhibit 3(i) of
the Companys Form 10-Q for the quarter ended June 30, 1993 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Certificate of Correction of Restated Certificate of Incorporation, as filed with the
Secretary of State of Delaware on November 24, 1998, is incorporated by reference from
Exhibit 3(i) of the Companys Form 10-K for the year ended December 31, 1998 |
|
|
|
|
|
|
|
|
|
|
|
(ii)
|
|
Bylaws, as amended as of
February 28, 2007, are incorporated herein by reference from
Exhibit 3.1 to the Companys Form 8-K dated
February 28, 2007. |
|
|
|
|
|
|
|
|
|
(4)
|
|
(i)
|
|
Prospectus Supplement dated March 20, 1997 for the issuance of $200,000,000 notes is
incorporated herein by reference from Form S-3 Registration Statement No. 33-44159 |
|
|
|
|
|
|
|
|
|
|
|
(ii)
|
|
Amended and Restated Rights Agreement, dated May 11, 1998, between the Company
and The Fifth Third Bank as Rights Agent is incorporated herein by reference from
Exhibit 4 to the Companys Form 8-K dated May 15, 1998 |
|
|
|
|
|
|
|
|
|
|
|
(iii)
|
|
Amendment No. 1 to Amended and Restated Rights Agreement dated as of May 7,
2004, by and among Cooper Tire & Rubber Company, Fifth Third Bank and Computershare
Investor Services, LLC is incorporated herein by reference from Exhibit 4 of the
Companys Form 10-Q for the quarter ended September 30, 2004 |
|
|
|
|
|
|
|
|
|
|
|
(iv)
|
|
Prospectus Supplement dated December 8, 1999 for the issuance of an aggregate
$800,000,000 notes is incorporated herein by reference from Form S-3 Registration
Statement No. 333-89149 |
|
|
|
|
|
|
|
|
|
(10)
|
|
(i)
|
|
Second Amended and Restated Employment Agreement dated as of February 6, 2002 between
Cooper Tire & Rubber Company and Thomas A. Dattilo is incorporated herein by reference from
Exhibit (10)(ii) of the Companys Form 10-K for the year ended December 31, 2001 * |
|
|
|
|
|
|
|
|
|
|
|
(ii)
|
|
First Amendment to Amended and Restated Employment Agreement dated as of July 18,
2003 between Cooper Tire & Rubber Company and Thomas A. Dattilo is incorporated herein
by reference from Exhibit (10) of the Companys Form 10-Q for the quarter ended June 30,
2003 * |
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(iii)
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Employment Agreement dated as of June 6, 2000 between Cooper Tire & Rubber
Company and Philip G. Weaver is incorporated herein by reference from Exhibit (10)(v) of
the Companys Form 10-K for the year ended December 31, 2001 * |
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(iv)
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Second Amended and Restated Employment Agreement dated October 13, 2006 by and
between Cooper Tire & Rubber Company and Philip G. Weaver is incorporated herein by
reference from Exhibit (10)(1) for the Companys Form 8-K dated October 13, 2006* |
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(v)
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Employment Agreement dated as of July 17, 2002 between Cooper Tire & Rubber
Company and D. Richard Stephens incorporated herein by reference from Exhibit (10)(ii)
of the Companys Form 10-Q for the quarter ended September 30, 2002 * |
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(vi)
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First Amendment to Employment Agreement dated as of February 4, 2004 between
Cooper Tire & Rubber Company and D. Richard Stephens incorporated herein by reference
from Exhibit (10)(i) of the Companys Form 10-Q for the quarter ended March 31, 2004 * |
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(vii)
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Employment Agreement dated as of December 19, 2006 between Cooper Tire & Rubber
Company and Roy V. Armes incorporated by reference from Exhibit (10)(1) of the Companys
Form 8-K dated December 19, 2006* |
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(viii)
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Description of management contracts, compensatory plans, contracts, or arrangements
will be herein incorporated by reference from the Companys definitive Proxy Statement
for its 2007 Annual Meeting of Stockholders * |
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(ix)
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Amended and Restated Credit Agreement dated as of September 1, 2000 by and among
Cooper Tire & Rubber Company, the Banks and PNC Bank, National Association, as agent for
the Banks is incorporated herein by reference from Exhibit (10)(i) of the Companys Form
10-Q for the quarter ended March 31, 2001 |
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(x)
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Amendment No. 1 to the Amended and Restated Credit Agreement dated as of March
27, 2001 by and among Cooper Tire & Rubber Company, the Banks and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10)(ii) of the Companys Form 10-Q for the quarter ended March 31, 2001 |
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(xi)
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Amendment No. 2 to the Amended and Restated Credit Agreement dated as of August
30, 2001 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10)(i) of the Companys Form 10-Q for the quarter ended September 30, 2001 |
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(xii)
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Amendment No. 3 to the Amended and Restated Credit Agreement dated as of
September 30, 2001 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10)(ii) of the Companys Form 10-Q for the quarter ended September 30, 2001 |
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(xiii)
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Amendment No. 4 to the Amended and Restated Credit Agreement dated as of November 1,
2001 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National Association,
as agent for the Banks is incorporated herein by reference from Exhibit (10)(iii) of the
Companys Form 10-Q for the quarter ended September 30, 2001 |
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(xiv)
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Amendment No. 5 to the Amended and Restated Credit Agreement dated as of
December 21, 2001 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10)(xiii) of the Companys Form 10-K for the year ended December 31, 2001 |
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(xv)
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Amendment No. 6 to the Amended and Restated Credit Agreement dated as of August
29, 2002 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10)(i) of the Companys Form 10-Q for the quarter ended September 30, 2002 |
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(xvi)
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Amendment No. 7 to the Amended and Restated Credit Agreement dated as of August
28, 2003 among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National
Association, as agent for the Banks is incorporated herein by reference from Exhibit
(10) of the Companys Form 10-Q for the quarter ended September 30, 2003 |
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(xvii)
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Amendment No. 8 to the Amended and Restated Credit Agreement dated as of June 30, 2004
among Cooper Tire & Rubber Company, the Banks, and PNC Bank, National Association, as
agent for the Banks is incorporated herein by reference from Exhibit (10) of the
Companys Form 10-Q for the quarter ended June 30, 2004 |
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(xviii)
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Purchase and Sale Agreement dated as of August 30, 2006, by and among Cooper Tire &
Rubber Company, Oliver Rubber Company and Cooper Receivables LLC is incorporated herein
by reference from Exhibit (10)(1) of the Companys Form 8-K dated August 30, 2006 |
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(xix)
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Receivables Purchase Agreement dated as of August 30, 2006, by and among Cooper
Receivables LLC, Cooper Tire & Rubber Company, PNC Bank, National Association, and the
various purchaser groups from time to time party thereto is incorporated herein by
reference from Exhibit (10)(2) of the Companys Form 8-K dated August 30, 2006 |
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(xx)
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First Amendment to Receivables Purchase Agreement, dated as of November 30, 2006,
by and among Cooper Receivables LLC, Cooper Tire & Rubber Company and PNC Bank, National
Association is incorporated herein by reference from Exhibit (10)(1) of the Companys
Form 8-K dated November 30, 2006 |
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(xxi)
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1991 Stock Option Plan for Non-Employee Directors is incorporated herein by
reference from the Appendix to the Companys Proxy Statement dated March 26, 1991 * |
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(xxii)
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1996 Stock Option Plan is incorporated herein by reference from the Appendix to the
Companys Proxy Statement dated March 26, 1996 * |
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(xxiii)
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1998 Incentive Compensation Plan and 1998 Employee Stock Option Plan are incorporated
herein by reference from the Appendix to the Companys Proxy Statement dated March 24,
1998 * |
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(xxiv)
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Amended and Restated 1998 Non-Employee Directors Compensation Deferral Plan is
incorporated herein by reference from the Appendix to the Companys Proxy Statement
dated March 24, 1998 * |
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(xxv)
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2001 Incentive Compensation Plan is incorporated herein by reference from the
Appendix A to the Companys Proxy Statement dated March 20, 2001 * |
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(xxvi)
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Executive Deferred Compensation Plan is incorporated herein by reference from Exhibit
(10)(iv) of the Companys Form 10-Q for the quarter ended September 30, 2001 * |
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(xxvii)
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2002 Non-Employee Directors Stock Option Plan is incorporated herein by reference
from Appendix A to the Companys Proxy Statement dated March 27, 2002 * |
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(xxviii)
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2006 Incentive Compensation Plan is incorporated herein by reference from Appendix A
to the Companys Proxy Statement dated March 21, 2006* |
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(xxix)
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Stock Purchase Agreement dated as of September 16, 2004 by and among Cooper Tire &
Rubber Company, Cooper Tyre & Rubber Company UK Limited and CSA Acquisition Corp. is
incorporated herein by reference from Exhibit (10) of the Companys Form 10-Q for the
quarter ended September 30, 2004 |
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(xxx)
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First Amendment to Stock Purchase Agreement dated as of December 3, 2004 by and
among Cooper Tire & Rubber Company, Cooper Tyre & Rubber Company UK Limited and CSA
Acquisition Corp. is herein incorporated by reference from Exhibit (xxvi) of the
Companys Form 10-K for the year ended December 31, 2004 |
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(xxxi)
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Strategic Subscription Agreement dated as of January 7, 2005 between Kumho Tire Co.
Inc. and Cooper Tire & Rubber Company is herein incorporated by reference from Exhibit
(xxvii) of the Companys Form 10-K for the year ended December 31, 2004 |
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(xxxii)
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Sino-Foreign Equity Joint Venture Contract for Cooper Chengshan (Shandong) Passenger
Tire Company Ltd. by and among Shandong Chengshan Tire Company Limited by Shares and
Cooper Tire Investment Holding (Barbados) Ltd. and Joy Thrive Investments Limited is
incorporated herein by reference from Exhibit (xxvii) of the Companys Form 10-K for the
year ended December 31, 2005 |
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(xxxiii)
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Asset Purchase Agreement by and among Shandong Chengshan Tire Company Limited by
Shares and Cooper Chengshan (Shandong) Passenger Tire Company Ltd. and Chengshan Group
Limited is incorporated herein by reference from Exhibit (xxviii) of the Companys Form
10-K for the year ended December 31, 2005 |
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(xxxiv)
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Sino-Foreign Equity Joint Venture Contract for Cooper Chengshan (Shandong) Tire
Company Ltd. by and among Shandong Chengshan Tire Company Limited by Shares and Cooper
Tire Investment Holding (Barbados) Ltd. and Joy Thrive Investments Limited is
incorporated herein by reference from Exhibit (xxix) of the Companys Form 10-K for the
year ended December 31, 2005 |
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(xxxv)
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Asset Purchase Agreement by and among Shandong Chengshan Tire Company Limited by
Shares and Cooper Chengshan (Shandong) Tire Company Limited and Chengshan Group Company
Limited is incorporated herein by reference from Exhibit (xxx) of the Companys Form
10-K for the year ended December 31, 2005 |
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(xxxvi)
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Sino-Foreign Equity Joint Venture Contract for Rongcheng Chengshan Steel Cord Company
Ltd. by and between Chengshan Group Company Limited and CTB (Barbados) Investment Co.
Ltd is incorporated herein by reference from Exhibit (xxxi) of the Companys Form 10-K
for the year ended December 31, 2005 |
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(xxxvii)
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Share Purchase Agreement by and among Chengshan Group Company Limited and CTB
(Barbados) Investment Co. Ltd. is incorporated herein by reference from Exhibit (xxxii)
of the Companys Form 10-K for the year ended December 31, 2005 |
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(xxxviii)
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Supplementary Agreement by and among Shandong Chengshan Tire Company Limited by
Shares, Cooper Tire Investment Holding (Barbados) Ltd., Joy Thrive Investments Limited,
Chengshan Group Company Limited and CTB (Barbados) Investment Co., Ltd. |
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(13) |
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Annual report to security holders |
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(21) |
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Subsidiaries of the Registrant |
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(23) |
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Consent of Independent Registered Public Accounting Firm |
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(24) |
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Power of Attorney |
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(31.1) |
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Certification of Chief Executive Officer pursuant to Rule 13a14(a)/15d14(a) of the Exchange Act |
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(31.2) |
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Certification of Chief Financial Officer pursuant to Rule 13a14(a)/15d14(a) of the Exchange Act |
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(32) |
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Certification of Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
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* |
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Indicates management contracts or compensatory plans or arrangements. |
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